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US 2014/0348694 A1Published application
Process for producing spheroidal-graphite cast iron, and spheroidal-graphite cast iron member obtained from said spheroidal-graphite cast iron
AssigneeAkebono Brake Industry Co., Ltd.
InventorsTsukasa Baba, Takao Horiya, Takuya Tokiyama, Takashi Sato, Hiroshi Idei, Yutaka Nishikawa, Masakazu Kitahara, Hidekazu Narita
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Abstract
A process for producing spheroidal graphite cast iron includes a spheroidization treatment, an inoculant treatment and a pouring inoculation treatment. A molten iron is subjected to the spheroidization treatment using a spheroidizing agent of an Fe—Si—Mg—Ca-based alloy which contains a given amount of Ba and contains substantially no rare-earth element.
Claims2
A process for producing spheroidal graphite cast iron which contains substantially no rare-earth element, the process comprising:
- (a) a step of adding a spheroidizing agent of an Fe—Si—Mg—Ca-based alloy that contains, in terms of % by mass, 3.0 to 6.0% of Mg, 1.0 to 2.0% of Ca, 0.5 to 3.5% of Ba, and 0.3% or less of Al and that contains substantially no rare-earth element to a molten iron in an amount of 0.8 to 2.0%, in terms of % by mass based on the molten iron, to conduct a spheroidization treatment of the molten iron in a ladle;
- (b) a step of conducting an inoculation treatment using a first Fe—Si—Ca-based inoculant or Ca—Si-based inoculant, either simultaneously with the step (a) or after the step (a);
- and
- (c) a step of adding a second Fe—Si—Ca-based inoculant containing, in terms of % by mass, 45 to 75% of Si and 1.0 to 3.0% of Ca to the molten iron after the step (b) and before the molten iron is cast into a casting mold, in an amount of 0.2 to 0.4% in terms of % by mass based on the molten iron which has not undergone the spheroidization treatment, to conduct a pouring inoculation treatment,
- wherein the spheroidal graphite cast iron to be obtained has a composition which contains, in terms of % by mass, 3.0 to 4.5% of C, 3.0 to 4.0% of Si, 0.2 to 0.4% of Mn, 0.006 to 0.020% of S, 0.08 to 0.30% of Cu, 0.020 to 0.040% of Sn, 0.015 to 0.050% of Mg, 0.03% or less of Al, and 0.01% or less of Zn, with the remainder being Fe and unavoidable impurities.
2 more elements
Dependencies are inferred from the claim text.