Operation method of urea production plant including multiple systems
AssigneeMitsubishi Heavy Industries, Ltd.
InventorMasaki Iijima
Life of this patent
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Abstract
An operation method of a urea production plant including multiple systems that can prevent a considerable decrease in urea production even when an ammonia synthesis facility is shut down. At a time of producing urea from CO2 and ammonia, in a case where urea production plants including at least two systems are arranged in parallel, when an ammonia production facility (10A) of one of the systems is shut down, liquefied ammonia stored in the shut down system is used, and a CO2 recovery amount in a CO2 recovery facility (23) in an ammonia synthesis facility (10B) of the other system is increased. Synthesis of urea can be then continued by a urea synthesis unit (30A1) in the shut down system by using the increased recovered CO2 and the liquefied ammonia.
Claims2
An operation method of a urea production plant including multiple systems, at a time of producing urea by using a urea synthesis plant that includes:
- an ammonia synthesis facility including a reforming device having a reforming furnace that reforms natural gas to hydrogen (H2) and carbon monoxide (CO) by using water vapor, a CO-shift converter that converts carbon monoxide (CO) in reformed gas to carbon dioxide, a carbon-dioxide removal device that removes obtained carbon dioxide (CO2) in the reformed gas, a synthesis gas compressor that compresses synthesis material gas containing hydrogen and nitrogen, from which carbon dioxide has been removed by the carbon-dioxide removal device, and an ammonia synthesis reactor that synthesizes ammonia from compressed synthesis material gas;
- a liquefied ammonia storage facility that branches ammonia obtained by the ammonia synthesis reactor from an ammonia supply line for supplying ammonia to a urea synthesis unit and stores a part of synthesized ammonia in a liquefied state;
- a carbon-dioxide recovery facility that recovers carbon dioxide in fuel flue gas from the reforming furnace;
- and a carbon-dioxide supply line for supplying the removed carbon dioxide (removed CO2) and the recovered carbon dioxide (recovered CO2) to a urea synthesis unit, comprising:
- providing at least two systems of the urea synthesis plants;
- storing a predetermined amount of obtained ammonia in a liquefied state in the liquefied ammonia storage facility;
- when a trouble occurs in the ammonia synthesis facility of one of the systems and production of ammonia is stopped,
- temporarily supplying carbon dioxide (recovered CO2) recovered by the other system to a CO2 supply line of the shut down system via an emergency CO2 supply line in order to supply the temporarily supplied CO2 to the urea synthesis unit;
- supplying a predetermined amount of liquefied ammonium stored in the shut down system from an ammonia supply line to the urea synthesis unit;
- producing urea by using the temporarily supplied CO2 and stored liquefied ammonia even in the shut down system, thereby enabling to perform a continuous operation when the ammonia synthesis facility is shut down.
Dependencies are inferred from the claim text.