Metal ligand-containing prepolymers, methods of synthesis, and compositions thereof
AssigneePRC-DeSoto International, Inc.
InventorsChandra Rao, Jun Deng, Renhe Lin
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Abstract
Metal ligand-containing prepolymers, compositions containing metal ligand-containing prepolymers, methods of synthesizing metal ligand-containing prepolymers and the use of metal ligand-containing prepolymers in aerospace sealant applications are disclosed. The metal ligand-containing prepolymers have metal ligands incorporated into the backbone of the prepolymer. Cured sealant compositions comprising the metal ligand-containing prepolymers exhibit enhanced properties suitable for aerospace sealant applications.
Claims37
A metal ligand-containing prepolymer comprising a metal ligand incorporated into a backbone of the prepolymer.
A thiol-terminated metal ligand-containing polythioether comprising the reaction product of reactants comprising:
- (a) a thiol-terminated polythioether comprising a thiol-terminated polythioether of Formula (18a), a thiol-terminated polythioether of Formula (18b), or a combination thereof:
- HS—R1—[—S—(CH2)p—O—(R2—O)m—(CH2)2—S—R1—]n—SH (18a)
- {HS—R1—[—S—(CH2)p—O—(R2—O)m—(CH2)2—S—R1—]n—S—V′—}zB (18b)
- wherein:
- each R1 independently comprises C2-10 alkanediyl, C6-8 cycloalkanediyl, C6-10 alkanecycloalkanediyl, C5-8 heterocycloalkanediyl, or —[(—CHR3—)s—X—]q—(—CHR3—)r—, wherein:
- s is an integer from 2 to 6;
- q is an integer from 1 to 5;
- r is an integer from 2 to 10;
- each R3 independently comprises hydrogen or methyl;
- and
- each X independently comprises —O—, —S—, or —NR5—, wherein R5 is selected from hydrogen and methyl;
- each R2 independently comprises C1-10 alkanediyl, C6-8 cycloalkanediyl, C6-14 alkanecycloalkanediyl, or —[(—CHR3—)s—X—]q—(—CHR3—)r—, wherein s, q, r, R3, and X are as defined for R1;
- m is an integer from 0 to 50;
- n is an integer from 1 to 60;
- p is an integer from 2 to 6;
- and
- B represents a core of a z-valent polyfunctionalizing agent B(—V)z wherein:
- z is an integer from 3 to 6;
- each V is a group comprising a terminal group reactive with terminal thiol groups;
- and
- each —V′— is derived from the reaction of —V with a thiol;
- and
- (b) a metal chelating agent R9-L-R9, wherein each R9 independently comprises a terminal group reactive with a thiol;
- and -L- comprises a metal ligand.
A thiol-terminated metal ligand-containing polythioether prepolymer comprising the reaction product of reactants comprising:
- (a) a thiol-terminated metal ligand-containing polythioether comprising a thiol-terminated metal ligand-containing polythioether of Formula (29a), a thiol-terminated metal ligand-containing polythioether of Formula (29b), or a combination thereof:
- H-A-[—R9′-L-R9′-A-]N—H (29a)
- {H-A-[—R9′-L-R9′-A-]N—V′—}zB (29b)
- wherein:
- N is an integer from 1 to 10;
- each R9′ is independently a moiety derived from the reaction of R9 of a metal chelating agent R9-L-R9 with a thiol group, wherein each R9 comprises a terminal group reactive with a thiol;
- and L comprises a metal ligand;
- each A is independently a moiety of Formula (12):
- —S—R1—[—S—(CH2)p—O—(R2—O)m—(CH2)2—S—R1—]n—S— (12)
- wherein:
- each R1 independently comprises C2-10 alkanediyl, C6-8 cycloalkanediyl, C6-10 alkanecycloalkanediyl, C5-8 heterocycloalkanediyl, or —[(—CHR3—)s—X—]q—(—CHR3—)r—, wherein:
- s is an integer from 2 to 6;
- q is an integer from 1 to 5;
- r is an integer from 2 to 10;
- each R3 independently comprises hydrogen or methyl;
- and
- each X independently —O—, —S—, or —NR5—, wherein R5 is hydrogen or methyl;
- each R2 independently comprises C1-10 alkanediyl, C6-8 cycloalkanediyl, C6-14 alkanecycloalkanediyl, or —[(—CHR3—)s—X—]q—(—CHR3—)r—, wherein s, q, r, R3, and X are as defined for R1;
- m is an integer from 0 to 50;
- n is an integer from 1 to 60;
- and
- p is an integer from 2 to 6;
- B represents a core of a z-valent, alkenyl-terminated polyfunctionalizing agent B(—V)z wherein:
- z is an integer from 3 to 6;
- and
- each V is a group comprising a terminal alkenyl group;
- and
- each —V′— is derived from the reaction of —V with a thiol;
- and
- (b) a polyalkenyl compound.
A method of preparing a thiol-terminated metal ligand-containing polythioether of Formula (29a), comprising reacting (N+1) moles of a thiol-terminated polythioether of Formula (18a) with (N) moles of a metal chelating agent R9-L-R9:
- H-A-[—R9′-L-R9′-A-]N—H (29a)
- HS—R1—[—S—(CH2)p—O—(R2—O)m—(CH2)2—S—R1—]n—SH (18a)
- wherein:
- N is an integer from 1 to 10;
- each R9′ is independently a moiety derived from the reaction of R9 of a metal chelating agent R9-L-R9 with a thiol group, wherein each R9 comprises a terminal group reactive with a thiol;
- and L comprises a metal ligand;
- each A is independently a moiety of Formula (12):
- —S—R1—[—S—(CH2)p—O—(R2—O)m—(CH2)2—S—R1—]n—S— (12)
- wherein:
- each R1 independently comprises C2-10 alkanediyl, C6-8 cycloalkanediyl, C6-10 alkanecycloalkanediyl, C5-8 heterocycloalkanediyl, or —[(—CHR3—)s—X—]q—(—CHR3—)r—, wherein:
- s is an integer from 2 to 6;
- q is an integer from 1 to 5;
- r is an integer from 2 to 10;
- each R3 independently comprises hydrogen or methyl;
- and
- each X independently comprises —O—, —S—, or —NR5—, wherein R5 comprises hydrogen or methyl;
- and
- each R2 independently comprises C1-10 alkanediyl, C6-8 cycloalkanediyl, C6-14 alkanecycloalkanediyl, or —[(—CHR3—)s—X—]q—(—CHR3—)r—, wherein s, q, r, R3, and X are as defined for R1;
- m is an integer from 0 to 50;
- n is an integer from 1 to 60;
- and
- p is an integer from 2 to 6.
A method of preparing a thiol-terminated metal ligand-containing polythioether of Formula (29b) comprising reacting (z) moles of a thiol-terminated metal ligand-containing polythioether of Formula (29a) with one (1) mole of a polyfunctionalizing agent B{V}z:
- {H-A-[—R9′-L-R9′-A-]N—V′—}zB (29b)
- H-A-[—R9′-L-R9′-A-]N—H (29a)
- wherein,
- N is an integer from 1 to 10;
- each R9′ is independently a moiety derived from the reaction of R9 of a metal chelating agent R9-L-R9 with a thiol group, wherein each R9 comprises a terminal group reactive with a thiol;
- and L comprises a metal ligand;
- each A is independently a moiety of Formula (12):
- —S—R1—[—S—(CH2)p—O—(R2—O)m—(CH2)2—S—R1—]n—S— (12)
- wherein:
- each R1 independently comprises C2-10 alkanediyl, C6-8 cycloalkanediyl, C6-10 alkanecycloalkanediyl, C5-8 heterocycloalkanediyl, or —[(—CHR3—)s—X—]q—(—CHR3—)r—, wherein:
- s is an integer from 2 to 6;
- q is an integer from 1 to 5;
- r is an integer from 2 to 10;
- each R3 independently comprises hydrogen or methyl;
- and
- each X independently comprises —O—, —S—, or —NR5—, wherein R5 comprises hydrogen or methyl;
- each R2 independently comprises C1-10 alkanediyl, C6-8 cycloalkanediyl, C6-14 alkanecycloalkanediyl, or —[(—CHR3—)s—X—]q—(—CHR3—)r—, wherein s, q, r, R3, and X are as defined for R1;
- m is an integer from 0 to 50;
- n is an integer from 1 to 60;
- and
- p is an integer from 2 to 6;
- and
- B represents a core of a z-valent polyfunctionalizing agent B(—V)z wherein:
- z is an integer from 3 to 6;
- each V is a group comprising a terminal group reactive with a terminal thiol group;
- and
- each —V′— is derived from the reaction of —V with a thiol.
Dependencies are inferred from the claim text.