Amination of polymers terminated with aldehyde group and their functionalized derivatives for fouling mitigation in hydrocarbon refining processes
AssigneeExxonMobil Research and Engineering Company
InventorsManKit NG, Donna J. CROWTHER, Patrick BRANT, Glen Barry BRONS, Hong CHENG, Clarence CHASE
Life of this patent
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Abstract
A compound useful for reducing fouling in a hydrocarbon refining process is provided. A method for preparing the compound includes converting a polymer having a vinyl chain end to obtain an aldehyde containing terminal group, and reacting the terminal group with a polyamine. Methods of using the compound and compositions thereof are also provided.
Claims84
A compound represented by:
- wherein R1 is a branched or straight-chained C10-C800 alkyl or alkenyl group;
- m is an integer between 0 and 10 inclusive;
- R2 is represented by
- or —CH2—CH2—CH2—CH2—*, wherein the asterisk (*) indicates a connecting point of R2 with the nitrogen that connects with R3;
- R3 is a C1-C4 branched or straight chained alkylene group;
- R31 is hydrogen or —R8—R9, wherein R8 is defined the same as R2 above, and R9 is branched or straight-chained C10-C800 alkyl or alkenyl group, or R8 and R9 together are a C1-C4 branched or straight chained alkyl group optionally substituted with one or more amine groups;
- and further wherein the —N(R31)—R3— repeat unit is optionally interrupted in one or more places by a nitrogen-containing heterocyclic cycloalkyl group;
- and
- R4 and R5 are each independently selected from (a) hydrogen, (b) —R6—R7, wherein R6 is defined the same as R2 above, and R7 is a C10-C800 branched or straight chained alkyl or alkenyl group, or (c) a bond connected to R31 in the m-th —N(R31)—R3— repeat unit.
A method for preparing compound, comprising:
- (a) converting a polymer base unit R11 which is a branched or straight-chained C10-C800 alkyl or alkenyl group having a vinyl terminal group, to a polymer having an aldehyde terminal group;
- (b) reacting the polymer having the aldehyde terminal group obtained in (a) with a polyamine represented by
- to form an imine intermediate, wherein in Formula II:
- R12 is hydrogen or a C1-C4 branched or straight chained alkyl optionally substituted with one or more amine groups, R13 is a C1-C4 branched or straight chained alkylene group, and x is an integer between 1 and 10, and further wherein the —N(R12)—R13— unit is optionally interrupted in one or more places by a nitrogen-containing heterocyclic group, and wherein when the x-th —N(R12)—R13— unit along with the terminal nitrogen atom forms a heterocyclic cycloalkyl group, the terminal —NH2 is replaced by a —NH— group for valency;
- and
- (c) reducing the imine intermediate to form a product with a saturated C—N bond.
A compound produced by the method comprising:
- (a) converting a polymer base unit R11, which is a branched or straight-chained C10-C800 alkyl or alkenyl group having a vinyl terminal group, to a polymer having an aldehyde terminal group;
- (b) reacting the polymer having the aldehyde terminal group obtained in (a) with a polyamine represented by
- to generate an imine intermediate, wherein R12 is hydrogen or a C1-C4 branched or straight chained alkyl optionally substituted with one or more amine groups, R13 is a C1-C4 branched or straight chained alkylene group, and x is an integer between 1 and 10, and further wherein the —N(R12)—R13— unit is optionally interrupted in one or more places by a nitrogen-containing heterocyclic group, and wherein when the x-th —N(R12)—R13— unit along with the terminal nitrogen atom forms a heterocyclic cycloalkyl group, the terminal —NH2 is replaced by a —NH— group for valency;
- and
- (c) reducing the imine intermediate to form a product with a saturated C—N bond.
A method for reducing fouling in a hydrocarbon refining process comprising providing a crude hydrocarbon for a refining process;
- adding an additive to the crude hydrocarbon, the additive being represented by
- wherein R1 is a branched or straight-chained C10-C800 alkyl or alkenyl group;
- m is an integer between 0 and 10 inclusive;
- R2 is represented by
- or —CH2—CH2—CH2—CH2—*, wherein the asterisk (*) indicates a connecting point of R2 with the nitrogen that connects with R3;
- R3 is a C1-C4 branched or straight chained alkylene group;
- R31 is hydrogen or —R8—R9, wherein R8 is defined the same as R2 above, and R9 is branched or straight-chained C10-C800 alkyl or alkenyl group, or R8 and R9 together are a C1-C4 branched or straight chained alkyl group optionally substituted with one or more amine groups;
- and further wherein the —N(R31)—R3— repeat unit is optionally interrupted in one or more places by a nitrogen-containing heterocyclic cycloalkyl group;
- and
- R4 and R5 are each independently selected from (a) hydrogen, (b) —R6—R7, wherein R6 is defined the same as R2 above, and R7 is a C10-C800 branched or straight chained alkyl or alkenyl group, or (c) a bond connected to R31 in the m-th —N(R31)—R3— repeat unit.
A system for refining hydrocarbons comprising:
- at least one crude hydrocarbon refinery component;
- and
- crude hydrocarbon in fluid communication with the at least one crude hydrocarbon refinery component, the crude hydrocarbon comprising an additive represented by
- wherein R1 is a branched or straight-chained C10-C800 alkyl or alkenyl group;
- m is an integer between 0 and 10 inclusive;
- R2 is represented by
- or —CH2—CH2—CH2—CH2—*, wherein the asterisk (*) indicates a connecting point of R2 with the nitrogen that connects with R3;
- R3 is a C1-C4 branched or straight chained alkylene group;
- R31 is hydrogen or —R8—R9, wherein R8 is defined the same as R2 above, and R9 is branched or straight-chained C10-C800 alkyl or alkenyl group, or R8 and R9 together are a C1-C4 branched or straight chained alkyl group optionally substituted with one or more amine groups;
- and further wherein the —N(R31)—R3— repeat unit is optionally interrupted in one or more places by a nitrogen-containing heterocyclic cycloalkyl group;
- and
- R4 and R5 are each independently selected from (a) hydrogen, (b) —R6—R7, wherein R6 is defined the same as R2 above, and R7 is a C10-C800 branched or straight chained alkyl or alkenyl group, or (c) a bond connected to R31 in the m-th —N(R31)—R3— repeat unit.
Dependencies are inferred from the claim text.