Electrochemical device for syngas and liquid fuels production
AssigneesColorado School of Mines, Alliance for Sustainable Energy, LLC
InventorsRobert J. Braun, William L. Becker, Michael Penev
Life of this patent
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Abstract
The invention relates to methods for creating high value liquid fuels such as gasoline, diesel, jet and alcohols using carbon dioxide and water as the starting raw materials and a system for using the same. These methods combine a novel solid oxide electrolytic cell (SOEC) for the efficient and clean conversion of carbon dioxide and water to hydrogen and carbon monoxide, uniquely integrated with a gas-to-liquid fuels producing method.
Claims20
A method for producing liquid fuels, comprising:
- providing a feed stream comprising carbon dioxide and water;
- heating the feed stream to produce a heated feed stream;
- compressing an air stream to produce a pressurized air stream;
- heating the pressurized air stream to produce a heated air stream;
- reacting the heated feed stream and the heated air stream in a solid oxide electrolytic cell to form a syngas and an oxygen-containing stream, wherein the electrolytic cell comprises a cathode and an anode and a power supply;
- treating the syngas stream to produce a treated syngas stream;
- and
- converting the syngas to produce the liquid fuels.
A method for producing liquid fuels, comprising:
- providing a feed stream comprising carbon dioxide and water;
- removing hydrogen sulfide by scrubbing the feed stream utilizing a liquid oxidation method to form a scrubbed feed stream;
- polishing the scrubbed feed stream utilizing a zinc oxide bed to produce a polished feed stream;
- heating the polished feed stream to produce a heated feed stream, wherein the heated feed stream has a temperature between about 800° C. to about 850° C.;
- compressing an air stream to a pressure between about 1.0 bar to about 2.0 bar to produce a pressurized air stream;
- heating the pressurized air stream to produce a heated air stream, wherein the heated air stream has a temperature of about 750° C. to about 850° C.;
- reacting the heated feed stream and the heated air stream in a solid oxide electrolytic cell to form a syngas and an oxygen-containing stream;
- separating condensable components from the syngas to produce a dry syngas, wherein the condensable components comprise water, and wherein condensing comprises cooling the syngas to a temperature of less than about 50° C.;
- compressing the dry syngas to produce a pressurized syngas, wherein the pressurized syngas has a pressure of at least about 35 bar;
- heating the dry syngas to produce a heated syngas, wherein the heated syngas has a temperature of at least about 800° C.;
- splitting the dry syngas to produce a syngas side-stream and a main syngas stream, wherein the syngas side-stream comprises less than about 5 mass % of the dry syngas stream and the main syngas stream comprises the remainder of the heated syngas;
- providing the syngas side-stream utilizing a water-gas shift reactor to produce a shifted syngas stream with a hydrogen content higher than a hydrogen content of the syngas side-stream;
- separating at least a portion of the hydrogen content from the shifted syngas stream to produce a hydrogen recycle stream;
- feeding the hydrogen recycle stream to the feed stream heating step;
- and
- converting the main syngas stream to the liquid fuels.
A system for producing liquid fuels, comprising:
- a carbon dioxide scrubber for removing sulfur from a feed stream to produce a scrubbed feed stream;
- a heat exchanger for heating the scrubbed feed stream to produce a heated feed stream;
- a carbon dioxide polisher to produced a polished feed stream;
- a heat exchanger to produce a heated polished feed stream;
- a solid oxide electrolytic cell, wherein the cell comprises:
- a cathode, wherein the cathode receives the heated polished feed stream and produces a syngas;
- and
- an anode, wherein the anode receives an oxygen source stream;
- a condenser, wherein the condenser removes water from the syngas to produce a dehydrated syngas;
- and
- a compressor to compress the dehydrated syngas to produce a compressed syngas.
Dependencies are inferred from the claim text.