Flow Batteries with Modular Arrangements of Cells
AssigneeEnerVault Corporation
InventorsJay E SHA, Bruce LIN
Life of this patent
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Abstract
A modular arrangement of cells that enables adjustments in cell currents in response to changes in concentration of the redox reactants. The adjustments improve battery efficiency by more closely matching the current in a given cell to the rate at which reactants are supplied to that cell. The cell modules provide the flexibility to operate flow batteries efficiently over a wide range of electrolyte states of charge and allow managed scale-up while easing manufacturability concerns.
Claims33
A redox flow battery system comprising:
- a plurality of cascade stages, each of the plurality of cascade stages comprising a plurality of cells arranged into at least one bipolar cell module, the plurality of cascade stages being electrically connected in series with one another;
- and
- a source of redox electrolyte coupled to the plurality of cascade stages,
- wherein:
- the plurality of cascade stages are coupled in fluidic series so as to direct the redox electrolyte through all of the plurality of cascade stages from a first cascade stage of the plurality of cascade stages positioned at a high state-of-charge end of the plurality of cascade stages to a last cascade stage of the plurality of cascade stages positioned at a low state-of-charge end of the plurality of cascade stages;
- and
- an electric current in each of the plurality of cells of the first cascade stage is at least twice as great as an electric current in each cell of the last cascade stage.
A method of charging a recirculating redox flow battery, the method comprising:
- pumping liquid electrolytes into a reaction stack assembly for a first cycle, the reaction stack assembly comprising a plurality of cell modules connected to one another with electrical connections remotely switchable between a parallel connection and a series connection, the plurality of cell modules being fluidically connected in parallel with a source of the liquid electrolytes;
- remotely switching the electrical connections between a first at least two of the plurality of cell modules from a series connection to parallel connection;
- and
- pumping the liquid electrolytes into a stack assembly for a second cycle.
A redox flow battery system comprising:
- a plurality of cascade stages, each of the plurality of cascade stages comprising a plurality of cells arranged into at least one bipolar cell module, the plurality of cascade stages being electrically connected in series with one another;
- and
- a source of redox electrolyte coupled to the plurality of cascade stages,
- wherein:
- the plurality of cascade stages are coupled in fluidic series so as to direct the redox electrolyte through all of the plurality of cascade stages from a first cascade stage of the plurality of cascade stages positioned at a high state-of-charge end of the plurality of cascade stages to a last cascade stage of the plurality of cascade stages positioned at a low state-of-charge end of the plurality of cascade stages;
- and
- a respective mean state-of-charge of the redox electrolyte in each cascade stage of the plurality of cascade stages decreases according to a non-linear monotonic progression from a first mean state-of-charge of the redox electrolyte in the first cascade stage to a last mean state-of-charge of the redox electrolyte in the last cascade stage.
Dependencies are inferred from the claim text.