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US 2014/0272328 A1Published application
Multi-function epoxy casting resin system
AssigneePlasma Systems Holdings, Inc.
InventorsMichael Forney, James Stameson
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Abstract
Disclosed herein are embodiments of an epoxy casting resin system which can be used to at least partially cover an electronic component or mechanism. In some embodiments, the epoxy resin can have a low viscosity, while maintaining advantageous physical, thermal, and electrical properties. Further described are methods for making embodiments of the epoxy casting resin.
Claims21
An uncured epoxy resin comprising:
- 15-26 wt. % of at least one epoxy resin base reactive constituent;
- 2-5 wt. % of diluent;
- 0.5-1.5 wt. % of at least one color pigment;
- 40-60 wt. % of at least one thermally conductive filler;
- 2.5-4.0 wt. % of at least one reactive constituent;
- 8.5-16 wt. % of at least one flame retardant;
- 5-10 wt. % of at least one reactive agent;
- and
- 1-3 wt. % catalyst.
6 more elements
A printed circuit board, the printed circuit board comprising:
- at least one electronic component, the electronic component being at least partially covered by an epoxy resin and/or cured epoxy comprising:
- 15-26 wt. % of at least one epoxy resin base reactive constituent;
- 2-5 wt. % of diluent;
- 0.5-1.5 wt. % of at least one color pigment;
- 40-60 wt. % of at least one thermally conductive filler;
- 2.5-4.0 wt. % of at least one reactive constituent;
- 8.5-16 wt. % of at least one flame retardant;
- 5-10 wt. % of at least one reactive agent;
- and
- 1-3 wt. % catalyst.
7 more elements
A method of producing a casting epoxy comprising:
- producing component A by combining:
- about 15%-26% bisphenol F epoxy resin;
- about 2%-5% butyl glycidyl ether;
- about 0.5%-1.5% epoxy carbon black dispersion;
- about 40%-60% aluminum oxide;
- about 2.5%-4% phosphorous salt;
- about 7%-12% alumina trihydrate;
- and
- about 1.5%-4% ammonium poly phosphate;
- producing component B by combining:
- about 5%-10% polyglycol diamine;
- and
- about 1%-3% of polyamine blend;
- combining component A with component B to form an uncured resin;
- and
- curing the uncured resin to form a cured resin.
13 more elements
Dependencies are inferred from the claim text.