Exhaust gas purification catalyst and method for producing the same
AssigneeMazda Motor Corporation
InventorsYasuhiro MATSUMURA, Akihide TAKAMI, Masahiko SHIGETSU, Hisaya KAWABATA, Masaaki AKAMINE
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Abstract
An exhaust gas purification catalyst includes a Rh-containing catalyst layer provided on a base material. The Rh-containing catalyst layer includes Rh-supporting Zr-based composite oxide in which Rh6 is supported on Zr-based composite oxide containing Zr and a rare earth metal except Ce. The Rh-supporting Zr-based composite oxide has been previously subjected to a reduction treatment.
Claims12
A method for producing an exhaust gas purification catalyst in which a Rh-containing catalyst layer is located on a base material, the method comprising:
- providing a Pd-containing catalyst layer on a surface of the base material;
- preparing Rh-supporting Zr-based composite oxide in which Rh is supported on Zr-based composite oxide containing Zr and a rare earth metal except Ce, Rh-supporting CeZr-based composite oxide in which Rh is supported on CeZr-based composite oxide containing Zr and Ce, and Rh-doped CeZr-based composite oxide obtained by dissolving Rh in CeZr-based composite oxide serving as a binder material;
- performing a heat treatment on the Rh-supporting Zr-based composite oxide at a temperature of 550° C. to 800° C., both inclusive, in a reduction atmosphere containing CO;
- mixing the Rh-supporting Zr-based composite oxide subjected to the heat treatment, the Rh-supporting CeZr-based composite oxide, and the Rh-doped CeZr-based composite oxide together to produce a mixture, and making the mixture into slurry, thereby preparing a Rh-containing catalytic material;
- and
- providing the Rh-containing catalytic material on a surface of the Pd-containing catalyst layer.
An exhaust gas purification catalyst in which a Rh-containing catalyst layer is provided on a base material, wherein
- the Rh-containing catalyst layer includes Rh-supporting Zr-based composite oxide in which Rh is supported on Zr-based composite oxide containing Zr and a rare earth metal except Ce, and
- the Rh-supporting Zr-based composite oxide has been previously subjected to a reduction treatment.
Dependencies are inferred from the claim text.