Composite profile and producing method thereof
AssigneeKAITEYAH GmbH
InventorHong GAO
Life of this patent
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Abstract
A wood-fiber aluminum-plastic composite profile and a producing method thereof is provided. The profile comprises: an inner core made from minerals, plant fibers, additive and a type of waste plastic, and a protective film layer on the outer surface of the inner core made from a type of plastic identical to that of the inner core. The producing method comprises: adding raw material in weight ratio with main material of 30-55%, supplement material of 38-55%, filler of 5-30%, and additive of 2-6% in a mixer, processing into particles, and co-extruding the inner core and the protective film layer synchronously. The profile produced by the method has good quality, long service life, high durability and wide application range.
Claims15
A composite profile comprising:
- an inner core made from minerals, plant fibers, an additive and a single type of plastic;
- and
- a protective film layer disposed on an outer surface of the inner core,
- wherein the protective film layer fully encompasses the outer surface of the inner core and is made of a new plastic film of a single type, and
- wherein the plastic of the protective film layer and the plastic of the inner core are of the same type.
A method for producing a composite profile, the method comprising:
- a first stage of feedstock preparation, which comprises:
- providing a waste plastic or new plastic as a main feedstock, which is any one selected from polypropylene, polyethylene, polyvinyl chloride, or HDPE;
- providing a plant fiber as an auxiliary feedstock, wherein the plant fiber is crushed into a 40-80 mesh powder with a rolling machine;
- providing a 300-800 mesh mineral powder as the filler;
- and
- providing a chemical reagent capable of coupling action as an additive;
- a second stage of mixing materials, wherein 30-55 wt % of the main feedstock, 38-55 wt % of the auxiliary feedstock, 5-30 wt % of the filler, and 2-6 wt % of the additive are loaded into a mixer, heated and mechanically mixed, and then granulated into particles, which are for later use as a starting material for the production of the inner core of the profile body;
- and
- a third stage of production of the profile body through a production line with co-extruding apparatuses, which comprises feeding the starting material obtained in the second stage into a hopper of an extruder for the production of the inner core of the profile body, feeding at the same time a new plastic of the same type as the main feedstock as a starting material for the protective film layer into another hopper of the extruder, starting the extruder, use a co-extruding mold to extrude the melted starting material for the inner core and the starting material for the protective film layer in a co-extruding manner to carry out the extrusion of the inner core and the protective film layer synchronously, and then cooling and molding in a cooling-forming-machine to thereby forming the profile body, wherein during the co-extruding process, the inner core and the protective film layer are tightly combined into one piece since they have consistent thermoplastic properties.
Dependencies are inferred from the claim text.