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US 2014/0212653 A1Published application
Low Density Structural Laminate
AssigneeEmil RADOSLAV
InventorsMichael SLYWCHUK, Diane STOGIANNES
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Abstract
The present invention provides a structural laminate comprising a core layer disposed between and bonded to each of a first metal skin layer and a second metal skin layer, the core layer comprising: a low density composite layer including a mixture of thermoplastic resin, and natural fiber. The core layer may further include a first and a second adhesive layer interposed between each of the first and the second metal skin layers and the composite layer.
Claims18
A structural laminate comprising:
- a core layer disposed between and bonded to each of a first metal skin layer and a second metal skin layer, the first and second metal skin layers each having a thickness selected from about 0.0005 and about 0.030 inches, the core layer comprising a low density composite layer being selected from at least one of a low density natural-fiber plastic composite and a mixture of thermoplastic resin and natural fiber, wherein the low density composite layer is a flattened low density composite having a uniform thickness selected from about 0.075 and about 0.5 inches;
- wherein the core further comprises;
- a first adhesive layer, having a thickness selected from about 0.0005 and about 0.010 inches, interposed between the first metal skin layer and the low density composite layer;
- and a second adhesive layer, having a thickness selected from about 0.0005 and 0.010 inches, interposed between the second metal skin layer and the low density composite layer;
- wherein the first and second adhesive layers comprise a reactive hot melt polyurethane adhesive;
- and
- wherein said structural laminate is in the form of a panel comprising a door or wall panel of an automotive truck or trailer.
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Dependencies are inferred from the claim text.