# US 2014/0197746 A1 · Serially-connected light emitting diodes, methods of forming same, and luminaires containing same

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- Number: US 2014/0197746 A1
- Document ID: US20140197746A1
- Status: Published application
- Kind: A1
- Application number: 13/739,286
- Filed: 2013-01-11
- Published: 2014-07-17
- Earliest claimed: 2013-01-11
- Assignees: Lighting Science Group Corporation
- Applicants: Lighting Science Group Corporation
- Inventors: Fredric S. Maxik; David E. Bartine; Robert R. Soler; Theodore Scone; Mark Andrew Oostdyk
- Web page: https://patentgrep.com/patent/US20140197746A1

## CPC

- H05B 45/00: Circuit arrangements for operating light-emitting diodes [LED]
- F21K 9/64: using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
- H05B 33/10: Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
- H05B 45/10: Controlling the intensity of the light
- H10H 29/14: comprising multiple light-emitting semiconductor components
- F21K 9/232: specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
- H10H 20/018: {Bonding of wafers}
- H10H 20/813: having a plurality of light-emitting regions, e.g. multi-junction LEDs or light-emitting devices having photoluminescent regions within the bodies
- H10H 20/833: Transparent materials
- H10H 20/851: Wavelength conversion means
- H05B: ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- F21K: NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- H10H: INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS

## Abstract

A method of making a substantially monolithic lighting device comprising serially connected LEDs and lighting systems including the same. The serially connected LEDs may be comprised in a monolithic device comprising a first LED, a layer of conductive material, and a second LED positioned thereupon. The serially connected LEDs may also be electrically coupled to a plurality of resistors obviating the necessity of an AC/DC power converter when a luminaire containing the serially connected LEDs is connected to an AC power source.

## Claims

### Claim 1

A method of fabricating a lighting device comprising the steps of:
providing a substrate having a surface;
forming a substantially planar first LED on the surface of the substrate, the first LED having a surface;
attaching a substantially planar first layer of conductive material on the surface of the first LED, the conductive material having a surface;
forming a substantially planar second LED on the surface of the conductive material;
etching a plurality of troughs through each of the second LED, the first layer of conductive material, and the first LED; and
removing the substrate.

### Claim 2 (depends on 1)

A method according to claim 1 wherein at least one of first LED, the second LED, and the layer of conductive material comprises a transparent material.

### Claim 3 (depends on 1)

A method according to claim 1 wherein each of the first LED and second LED comprises a side surface, the method further comprising the step of attaching a color conversion layer to the side surface of at least one of the first LED and the second LED.

### Claim 4

(canceled)

### Claim 5 (depends on 41)

A method according to claim 41 wherein the plurality of troughs are configured in a grid pattern.

### Claim 6 (depends on 1)

A method according to claim 1 wherein the second LED comprises a surface, further comprising the steps of:
attaching a second layer of conductive material to the surface of the second LED, the second layer of conductive material having a surface; and
forming a third LED on the surface of the second layer of conductive material.

### Claim 7 (depends on 1)

A method according to claim 1 wherein at least one of the first LED and the second LED are formed by metalorganic chemical vapor deposition (MOCVD).

### Claim 8 (depends on 1)

A method according to claim 1 wherein the first layer of conductive material is attached to the surface of the first LED by ink jet material deposition.

### Claim 9 (depends on 1)

A method according to claim 1 wherein the first LED is configured to emit a first color and wherein the second LED is configured to emit a second color.

### Claim 10 (depends on 1)

A method according to claim 1 wherein the step of removing the substrate results in the formation of a monolithic lighting device, the method further comprising the step of encapsulating the monolithic lighting device with a clear material.

### Claim 11 (depends on 10)

A method according to claim 10 wherein the clear material is heat-conducting.

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