# US 2014/0197595 A1 · Media registration system with sheet curl control

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- Number: US 2014/0197595 A1
- Document ID: US20140197595A1
- Status: Published application
- Kind: A1
- Application number: 14/217,872
- Filed: 2014-03-18
- Published: 2014-07-17
- Earliest claimed: 2011-04-12
- Assignees: Xerox Corporation
- Applicants: Xerox Corporatoin
- Inventors: Barry P. Mandel; Marina L. Tharayil; Donald E. Johnston
- Web page: https://patentgrep.com/patent/US20140197595A1

## CPC

- B65H 9/002: {changing orientation of sheet by only controlling movement of the forwarding means, i.e. without the use of stop or register wall}
- B41J 11/0005: {Curl smoothing, i.e. smoothing down corrugated printing material, e.g. by pressing means acting on wrinkled printing material}
- B65H 7/02: by feelers or detectors
- B65H 29/52: Stationary guides or smoothers
- B65H: HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B41J: TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS

## Abstract

According to aspects illustrated herein, a system, a printmaking device, and a method for pre-curling and registering media are provided herein. The system includes a media curler system and a deskew mechanism. The media curler system pre-curls at least one of lead edge and a trail edge of a sheet before delivery to a media hold-down transport. The deskew mechanism is coupled to the media curler system for pivoting the media curler system about a pivot axis to deskew the sheet. The pivot axis extends perpendicular to the media transport path. In operation, as the lead edge enters the pre-curling and registration system, the media curler system pre-curls the sheet towards the media hold-down transport. As the sheet is being pre-curled, the deskew mechanism pivots the media curler system about the pivot axis to correct any skew errors in the sheet.

## Claims

### Claim 1

A pre-curling and registration system for pre-curling and registering media comprising:
a media curler system for pre-curling at least one of a lead edge and a trail edge of a sheet before delivery to a media hold-down transport, said sheet including said lead edge, said trail edge, and a first side edge and a second side edge therebetween, wherein said lead edge is approximately parallel to said trail edge; and
a deskew mechanism coupled to said media curler system for pivoting said media curler system about a pivot axis to deskew said sheet, said pivot axis extends perpendicular to a transport path of said media hold-down transport,
wherein said lead edge enters the pre-curling and registration system and said media curler system pre-curls said sheet towards said media hold-down transport, and as said sheet is being pre-curled, said deskew mechanism pivots said media curler system about said pivot axis to correct any skew errors in said sheet.

### Claim 2 (depends on 1)

A system of claim 1, wherein said media hold-down transport is one of a media hold-down drum and a media hold-down belt transport.

### Claim 3 (depends on 1)

A system of claim 1, wherein said media curler system is a penetrating nip curler, said penetrating nip curler including a compressible roller and a hard penetrating roller, said hard penetrating roller being of a smaller diameter than said compressible roller.

### Claim 4 (depends on 1)

A system of claim 1, wherein said media curler system is a belt and roll curler.

### Claim 5 (depends on 1)

A system of claim 1, wherein said media curler system is a three roll and baffle curler.

### Claim 6 (depends on 1)

A system of claim 1, wherein said media curler system pre-curls said lead edge and said trail edge of said sheet.

### Claim 7 (depends on 1)

A system of claim 1, further comprising:
a lateral motion motor coupled to said media curler system for moving said media curler system along an axis that traverses said media hold down transport; and
one or more lateral array sensors configured for use in combination with said lateral motion motor to detect a cross-process position of said sheet for correction of the cross-process position of said sheet.

### Claim 8 (depends on 1)

A system of claim 1, wherein said deskew mechanism includes a pinion gear and a pinion rack, where, rotation of said pinion gear causes said deskew mechanism to pivot about a pivot axis.

### Claim 9 (depends on 1)

A system of claim 1, further comprising a plurality of point sensors configured to detect a skew in said sheet.

### Claim 10 (depends on 1)

A system of claim 1, further comprising a controller configured to control one or more of said media curler system and said deskew mechanism.

### Claim 11

A printmaking device for pre-curling and registering media comprising:
a media hold-down transport adapted to move a sheet of media along a media transport path, said sheet including a lead edge, a trail edge, and a first side edge and a second side edge therebetween, wherein said lead edge is approximately parallel to said trail edge; and
a pre-curling and registration system along said media transport path including
a media curler system for pre-curling at least one of said lead edge and said trail edge of said sheet towards the media hold-down transport;
a deskew mechanism coupled to said media curler system for pivoting said media curler system about a pivot axis to deskew said sheet, said pivot axis extends perpendicular to said media transport path; and
a printing module including said media hold-down transport for transporting said sheet past a marking system, operatively connected to said media transport path, said printing module for printing an image on said pre-curled sheet,
wherein said media transport path moves said sheet in a process direction and said lead edge enters said pre-curling and registration system, said media curler system pre-curls said sheet towards said media hold-down transport, as said sheet is being pre-curled, said deskew mechanism pivots said media curler system about said pivot axis to correct any skew errors in said sheet, said media transport path moves said sheet from said pre-curling and registration system to said printing module.

### Claim 12 (depends on 11)

A printmaking device of claim 11, wherein the printmaking device is a multi-pass drum system and said hold-down transport is a hold-down drum.

### Claim 13 (depends on 11)

A printmaking device of claim 11, wherein said media curler system is a penetrating nip curler, said penetrating nip curler including a compressible roller and a hard penetrating roller, said hard penetrating roller being of a smaller diameter than said compressible roller.

### Claim 14 (depends on 11)

A printmaking device of claim 11, further comprising a lateral motion motor coupled to said media curler system for moving said media curler system along an axis that traverses said media transport path.

### Claim 15 (depends on 11)

A printmaking device of claim 11, wherein said media curler system is a belt and roll curler.

### Claim 16 (depends on 11)

A printmaking device of claim 11, wherein said media curler system is a three roll and baffle curler.

### Claim 17 (depends on 11)

A printmaking device of claim 11, wherein said hold-down transport is configured to generate a buckle between said lead edge and said trail edge of said sheet as the sheet is being driven onto the hold-down transport to reduce motion quality disturbances.

### Claim 18 (depends on 11)

A printmaking device of claim 11, further comprising one or more lateral array sensors configured for use in combination with said pre-curling and registration system to detect a cross-process position of said sheet and correct the cross-process position of said sheet.

### Claim 19 (depends on 11)

A printmaking device of claim 11, wherein said deskew mechanism includes a pinion gear and a pinion rack, where rotation of said pinion gear causes said deskew mechanism to pivot about a pivot axis.

### Claim 20 (depends on 11)

A printmaking device of claim 11, wherein said pre-curling and registration system further includes a plurality of point sensors configured to detect a skew in said sheet.

### Claim 21 (depends on 11)

A printmaking device of claim 11, further comprising a controller configured to control one or more of said media transport path, said pre-curling and registration system, and said printing module.

### Claim 22

A method pre-curling and registering media comprising:
moving a sheet of media along a media transport path in a process direction to a pre-curling and registration system, said sheet having a lead edge, a trail edge, and a first side edge and a second side edge therebetween, wherein said lead edge is approximately parallel to said trail edge;
simultaneously, pre-curling said sheet and pivoting said sheet about a pivot axis to correct any skew errors in said sheet, said pivot axis extends perpendicular to said media transport path and traverses said media transport path; and
delivering said sheet to a printing module.

### Claim 23 (depends on 22)

A method of claim 22, further comprising detecting a skew error using a plurality of point sensors.

### Claim 24 (depends on 22)

A method of claim 22, further comprising:
detecting a lateral error using one or more array sensors; and
corrected said lateral error using a lateral motion motor.

### Claim 25 (depends on 22)

A method of claim 22, further comprising pre-curling said lead edge and said trail edge of said sheet.

### Claim 26 (depends on 22)

A method of claim 22, further comprising pre-curling said sheet with a penetrating nip curler.
