# US 2014/0197558 A1 · Method of Ring-Shaped Structure Placement in an Eye-Mountable Device

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- Number: US 2014/0197558 A1
- Document ID: US20140197558A1
- Status: Published application
- Kind: A1
- Application number: 13/743,443
- Filed: 2013-01-17
- Published: 2014-07-17
- Earliest claimed: 2013-01-17
- Assignees: Google Inc.
- Applicants: Google Inc.
- Inventors: Jeffrey George Linhardt; Harvey Ho
- Web page: https://patentgrep.com/patent/US20140197558A1

## CPC

- B29D 11/00038: {Production of contact lenses}
- A61B 5/14507: {specially adapted for measuring characteristics of body fluids other than blood (devices for taking samples of body liquids A61B10/0045)}
- A61B 5/14532: {for measuring glucose, e.g. by tissue impedance measurement}
- A61B 5/6821: {Eye}
- B29D 11/00807: {Producing lenses combined with electronics, e.g. chips}
- G02C 7/04: Contact lenses for the eyes (disinfection or sterilisation of contact lenses A61L12/00)
- B29D: PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE (making granules B29B9/00; making preforms B29B11/00)
- A61B: DIAGNOSIS; SURGERY; IDENTIFICATION (usefulness limited to only animals A61D)
- G02C: SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES (trial frames for testing the eyes A61B3/04; goggles or eyeshields not having the same features as spectacles A61F9/00)

## Abstract

Example eye-mountable devices and methods for fabricating eye-mountable devices are described. A method may include applying a first amount of polymerizable material to a ring-shaped structure, where the ring-shaped structure comprises at least one sensor configured to detect an analyte. The method also may include positioning the ring-shaped structure with the first amount of polymerizable material applied thereto in a mold, where the mold is configured to form an eye-mountable device. Further, the method may include applying pressure on the ring-shaped structure in the mold while curing the first amount of polymerizable material. Still further, the method may include adding a second amount of polymerizable material to the mold with the ring-shaped structure therein, and curing the second amount of polymerizable material to form an over-molded polymer layer such that the ring-shaped structure is at least partially enclosed in the eye-mountable device.

## Claims

### Claim 1

A method comprising:
applying a first amount of polymerizable material to a ring-shaped structure, wherein the ring-shaped structure comprises at least one sensor;
positioning the ring-shaped structure with the first amount of polymerizable material applied thereto in a mold, wherein the mold is configured to form an eye-mountable device;
applying pressure on the ring-shaped structure in the mold while curing the first amount of polymerizable material;
adding a second amount of polymerizable material to the mold with the ring-shaped structure therein; and
curing the second amount of polymerizable material to form an over-molded polymer layer such that the ring-shaped structure is at least partially enclosed in the eye-mountable device.

### Claim 2 (depends on 1)

The method of claim 1, wherein positioning the ring-shaped shaped structure with the first amount of polymerizable material applied thereto in the mold comprises positioning the ring-shaped structure with the first amount of polymerizable material applied thereto on a previously-formed polymer layer in the mold.

### Claim 3 (depends on 2)

The method of claim 2, wherein the previously-formed polymer layer defines an anterior side of the eye-mountable device and the over-molded polymer layer defines a posterior side of the eye-mountable device.

### Claim 4 (depends on 2)

The method of claim 2, wherein the previously-formed polymer layer is in a partially-cured state.

### Claim 5 (depends on 2)

The method of claim 2, wherein the previously-formed polymer layer and the over-molded polymer layer comprise a transparent material.

### Claim 6 (depends on 1)

The method of claim 1, wherein applying the first amount of polymerizable material to the ring-shaped structure comprises placing the polymerizable material at one or more discrete locations on the ring-shaped structure, and wherein applying pressure on the ring-shaped structure comprises applying pressure at the one or more discrete locations.

### Claim 7 (depends on 1)

The method of claim 1, wherein applying pressure on the ring-shaped structure comprises applying pressure on the entire ring-shaped structure.

### Claim 8 (depends on 1)

The method of claim 1, wherein applying pressure on the ring-shaped structure comprises applying pressure via a plunger comprising a compliant material.

### Claim 9 (depends on 1)

The method of claim 1, wherein the over-molded polymer layer comprises a hydrogel material or a silicone elastomer.

### Claim 10

A method comprising:
applying a first amount of polymerizable material to a ring-shaped structure, wherein the ring-shaped structure comprises at least one sensor;
positioning the ring-shaped structure with the first amount of polymerizable material applied thereto on a previously-formed polymer layer in a mold, wherein the mold is configured to form an eye-mountable device;
applying, via a plunger comprising an elastic material, pressure on the ring-shaped structure in the mold; and
adding a second amount of polymerizable material to the mold with the ring-shaped structure therein, and curing the second amount of polymerizable material to form an over-molded polymer layer such that the ring-shaped structure is fully enclosed in the eye-mountable device.

### Claim 11 (depends on 10)

The method of claim 10, wherein the previously-formed polymer layer defines an anterior side of the eye-mountable device and the over-molded polymer layer defines a posterior side of the eye-mountable device.

### Claim 12 (depends on 10)

The method of claim 10, wherein the anterior side of the eye-mountable device is configured to allow an analyte to diffuse therethrough to be detected by the sensor.

### Claim 13 (depends on 10)

The method of claim 10, wherein the previously-formed polymer layer is in a partially-cured state.

### Claim 14 (depends on 10)

The method of claim 10, wherein the previously-formed polymer layer and the over-molded polymer layer comprise a transparent material.

### Claim 15 (depends on 10)

The method of claim 10, wherein the ring-shaped structure is more rigid than the previously-formed polymer layer and the over-molded polymer layer.

### Claim 16 (depends on 10)

The method of claim 10, wherein applying the first amount of polymerizable material to the ring-shaped structure comprises placing the polymerizable material on one or more discrete locations on the ring-shaped structure, and wherein applying pressure on the ring-shaped structure comprises applying pressure at the one or more discrete locations.

### Claim 17 (depends on 10)

The method of claim 10, wherein applying pressure on the ring-shaped structure comprises applying pressure on the entire ring-shaped structure.

### Claim 18 (depends on 10)

The method of claim 10, wherein applying pressure on the ring-shaped structure comprises applying pressure while curing the first amount of polymerizable material.

### Claim 19

A method comprising:
applying an amount of adhesive material to a ring-shaped structure, wherein the ring-shaped structure comprises at least one sensor;
positioning the ring-shaped structure with the amount of adhesive material applied thereto in a mold, wherein the mold is configured to form an eye-mountable device;
applying pressure on the ring-shaped structure in the mold while curing the amount of adhesive material;
adding a respective amount of polymerizable material to the mold with the ring-shaped structure therein; and
curing the respective amount of polymerizable material to form an over-molded polymer layer such that the ring-shaped structure is at least partially enclosed in the eye-mountable device.

### Claim 20 (depends on 19)

The method of claim 19, wherein the adhesive material comprises a thermosetting polymer.
