# US 2014/0197434 A1 · Light emitting diode device and method for manufacturing heat dissipation substrate

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- Number: US 2014/0197434 A1
- Document ID: US20140197434A1
- Status: Published application
- Kind: A1
- Application number: 13/841,858
- Filed: 2013-03-15
- Published: 2014-07-17
- Earliest claimed: 2013-01-11
- Assignees: Ecocera Optronics Co., Ltd.
- Applicants: Ecocera Optronics Co., Ltd.
- Inventors: Hung-Pin Lee
- Web page: https://patentgrep.com/patent/US20140197434A1

## CPC

- H10H 20/8581: {characterised by their material}
- H10W 72/20: Bump connectors, e.g. solder bumps or copper pillars; Dummy bumps; Thermal bumps
- H10W 72/884: {Die-attach connectors and bond wires}
- Y10T 29/49155: Manufacturing circuit on or in base
- H10H: INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

The light emitting diode (LED) device includes a substrate formed with at least one electrode; an LED chip disposed on the substrate, and formed with at least one solder pad; at least one wire electrically connected between the solder pad and the electrode; and a fluorescent material layer covering the LED chip. Thermal conductivity of the substrate is 80˜120 W/mK and a color rendering index of the LED device under correlated color temperatures 2600K˜3700K is greater than 90.

## Claims

### Claim 1

A light emitting diode (LED) device comprising:
a substrate including at least an electrode;
an LED chip disposed on the substrate and including at least a solder pad;
at least a wire electrically connected between the solder pad and the electrode; and
a fluorescent material layer covering the LED chip;
wherein thermal conductivity of the substrate is 80˜120 W/mK, and a color rendering index of the LED device under correlated color temperatures 2600K˜3700K is greater than 90.

### Claim 2 (depends on 1)

The LED device of claim 1, wherein the solder pad is located on a single side or different sides of the LED chip.

### Claim 3 (depends on 1)

The LED device of claim 1, wherein the substrate is made of aluminum nitride or silicon carbide, and thermal conductivity of the substrate is 80˜120 W/mK.

### Claim 4 (depends on 1)

The LED device of claim 1, wherein the LED chip is adhered on the substrate with an adhesive.

### Claim 5 (depends on 1)

The LED device of claim 1, wherein the substrate includes one selected from a group consisting of a metal substrate, a ceramic substrate, a direct bond copper (DBC) ceramic substrate, a composite material substrate and a semiconductor substrate.

### Claim 6 (depends on 1)

The LED device of claim 1, further comprising a covering body having a seat covering the substrate, the LED chip, the wire and the fluorescent material layer.

### Claim 7

A light emitting diode (LED) device comprising:
an LED chip, having a first side and a second side opposite thereto;
a first electrode and a second electrode respectively formed on a first area and a second area of the first side;
a first solder pad and a second solder pad, located on a surface of a substrate, wherein the first solder pad is electrically connected to the first electrode and the second solder pad is electrically connected to the second electrode;
a first pad and a second pad located on another surface of the substrate;
a first conductive rod located in the substrate and connecting the first solder pad and the first pad;
a second conductive rod located in the substrate and connecting the second solder pad and the second pad; and
a fluorescent material layer covering the second side of the LED chip;
wherein thermal conductivity of the substrate is 80˜120 W/mK, and a color rendering index of the LED device under correlated color temperatures 2600K˜3700K is greater than 90.

### Claim 8 (depends on 7)

The LED device of claim 7, wherein the substrate includes one selected from a group consisting of a metal substrate, a ceramic substrate, a direct bond copper (DBC) ceramic substrate, a composite material substrate and a semiconductor substrate.

### Claim 9 (depends on 7)

The LED device of claim 7, wherein the substrate is made of aluminum nitride or silicon carbide.

### Claim 10 (depends on 7)

The LED device of claim 7, wherein the thermal conductivity of the substrate is 80˜100 W/mK.

### Claim 11

A method for manufacturing a heat dissipation substrate of a lighting element, comprising steps of:
a) providing a substrate with thermal conductivity of 80˜120 W/mK;
b) performing a roughening process to the substrate; and
c) forming a circuit pattern on the substrate to serve as the heat dissipation substrate for the lighting element.

### Claim 12 (depends on 11)

The method of claim 11, wherein the roughening process includes an etching process.

### Claim 13 (depends on 12)

The method of claim 12, wherein the etching process includes a step of using an alkaline liquid to etch the substrate.

### Claim 14 (depends on 11)

The method of claim 11, wherein the substrate is made of aluminum nitride or silicon carbide.

### Claim 15 (depends on 11)

The method of claim 11, wherein the thermal conductivity of the substrate is 80˜100 W/mK.
