# US 2014/0196945 A1 · Terminal box, solar cell module with terminal box, and method for manufacturing solar cell module with terminal box

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- Number: US 2014/0196945 A1
- Document ID: US20140196945A1
- Status: Published application
- Kind: A1
- Application number: 14/238,325
- Filed: 2012-06-26
- Published: 2014-07-17
- Earliest claimed: 2011-08-25
- Assignees: Sharp Kabushiki Kaisha
- Inventors: Shiro Kato
- Web page: https://patentgrep.com/patent/US20140196945A1

## CPC

- H01R 43/005: {for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing}
- H01R 13/521: {Sealing between contact members and housing, e.g. sealing insert}
- H02S 40/34: comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
- H05K 5/0247: {Electrical details of casings, e.g. terminals, passages for cables or wiring}
- H05K 5/064: {sealed by potting, e.g. waterproof resin poured in a rigid casing}
- H10F 77/939: {Output lead wires or elements}
- Y02E 10/50: Photovoltaic [PV] energy
- Y10T 29/49171: with encapsulating
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H02S: GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES (obtaining electrical energy from radioactive sources G21H1/12; light sensitive inorganic semiconductor devices H10F; light sensitive organic semiconductor devices H10K30/00; thermoelectric devices H10N10/00; pyroelectric devices H10N15/00)
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H10F: INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A terminal box includes a terminal box main body (M), a terminal plate (3) to which a lead wire (2) introduced in the terminal box main body (M) is coupled, and a fixed portion (4) that secures at least the terminal plate (3) to the terminal box main body (M). The terminal box includes a filler (7) that seals a peripheral area of the terminal plate (3). The terminal plate (3) includes an opening portion (3b) that serves as a filler supply port and an air vent port.

## Claims

### Claim 1

A terminal box, comprising:
a terminal box main body;
a terminal plate to which a lead wire introduced in the terminal box main body is coupled; and
a fixed portion that secures the terminal plate to the terminal box main body, wherein
the terminal box includes a filler that seals a peripheral area of the terminal plate, and
the terminal plate includes an opening portion that serves as a filler supply port and an air vent port.

### Claim 2 (depends on 1)

The terminal box according to claim 1, further comprising
a partition plate disposed upright on the terminal box main body, the partition plate being close to the terminal plate, wherein
a space in the terminal box main body including the terminal plate surrounded by the partition plates is sealed with a filler.

### Claim 3 (depends on 1)

The terminal box according to claim 1, wherein
the opening portion is a hole.

### Claim 4 (depends on 3)

The terminal box according to claim 3, wherein
the hole is formed at a center portion of the terminal plate in a direction perpendicular to a direction that the lead wire is coupled.

### Claim 5 (depends on 3)

The terminal box according to claim 3, wherein
the fixed portions are disposed at least two positions,
the terminal plate is secured to a plurality of the fixed portions, and the hole is disposed between the fixed portions.

### Claim 6 (depends on 1)

The terminal box according to claim 1, wherein the opening portion is a cutout portion formed at a side end portion of the terminal plate.

### Claim 7 (depends on 6)

The terminal box according to claim 6, wherein
the fixed portions are disposed at least two positions,
the terminal plate is secured to a plurality of the fixed portions, and
the cutout portion is formed from a side end portion of the terminal plate to between the fixed portions.

### Claim 8 (depends on 1)

A solar cell module, comprising
the terminal box according to claim 1.

### Claim 9

A method for manufacturing a solar cell module with a terminal box, the terminal box including a terminal box main body, a terminal plate to which a lead wire introduced in the terminal box main body is coupled, and a fixed portion that secures at least the terminal plate to the terminal box main body, the terminal box including a filler that seals at least a peripheral area of the terminal plate, the terminal plate including an opening portion that serves as a filler supply port and an air vent port, the method comprising:
mounting the terminal box main body to the solar cell module;
inserting the lead wire extracted from the solar cell module and introduced to the terminal box main body into an insertion hole of the terminal plate;
coupling the lead wire and the terminal plate with a solder; and
filling a filler to the terminal box main body and a filler from the opening portion to a rear surface side of the terminal plate to seal.
