# US 2014/0196272 A1 · Method of isolating metallic fasteners in composite panels

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- Number: US 2014/0196272 A1
- Document ID: US20140196272A1
- Status: Published application
- Kind: A1
- Application number: 13/741,420
- Filed: 2013-01-15
- Published: 2014-07-17
- Earliest claimed: 2013-01-15
- Assignees: GM Global Technology Operations LLC
- Applicants: GM Global Technology Operations LLC
- Inventors: Paul E. Krajewski; Joseph M. Polewarczyk; Jeffrey L. Konchan; James C. O'Kane
- Web page: https://patentgrep.com/patent/US20140196272A1

## CPC

- F16B 19/04: Rivets; Spigots or the like fastened by riveting (lead seals G09F3/00)
- B21J 15/02: Riveting procedures
- B21J 15/04: Riveting hollow rivets mechanically
- B21J 15/147: {Composite articles}
- B29C 65/562: {using extra joining elements, i.e. which are not integral with the parts to be joined (using plastic snap elements B29C65/58; using plastic rivets B29C65/601)}
- B29C 65/602: {using hollow rivets (B29C65/607 takes precedence)}
- B29C 66/1122: {Single lap to lap joints, i.e. overlap joints (B29C66/45, B29C66/472, B29C66/52272 take precedence)}
- B29C 66/21: {said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding}
- B29C 66/41: {Joining substantially flat articles (B29C66/47 and subgroups take precedence); Making flat seams in tubular or hollow articles (B29C66/51 and subgroups take precedence)}
- B29C 66/7212: {characterised by the composition of the fibres}
- B29C 66/73141: {Electrical conductivity}
- B29L 2031/3055: {Cars}
- F16B 5/04: by means of riveting (rivets F16B19/04)
- Y10T 29/49956: Riveting
- F16B: DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING (couplings for transmitting rotation F16D)
- B21J: FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES (rolling of metal B21B; making particular products by forging or pressing B21K; cladding or plating B23K; finishing surfaces by hammering B23P9/04; compacting surfaces by blasting with particulate material B24C1/10; general features of presses, presses for consolidating scrap B30B; furnaces in general F27)
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A method of isolating a metallic fastener from a carbon-fiber composite panel includes inserting the metallic fastener within an electrically isolating annular collar; inserting the metallic fastener and electrically isolating annular collar within a hole defined by the carbon-fiber composite panel; and securing the metallic fastener to the carbon-fiber composite panel. The annular collar may be circumferentially disposed about the metallic fastener such that the annular collar separates and electrically isolates the entire metallic fastener from the carbon-fiber composite panel. As such, the annular collar may minimize the galvanic reaction between the fastener and the carbon-fiber composite panel.

## Claims

### Claim 1

A method of isolating a metallic fastener from a carbon-fiber composite panel such that a galvanic reaction between the fastener and the carbon-fiber composite panel is minimized, the method comprising:
inserting the metallic fastener within an electrically isolating annular collar such that the electrically isolating annular collar is circumferentially disposed about the metallic fastener;
inserting the metallic fastener and electrically isolating annular collar within a hole defined by the carbon-fiber composite panel; and
securing the metallic fastener to the carbon-fiber composite panel such that the annular collar separates and electrically isolates the entire metallic fastener from the carbon-fiber composite panel.

### Claim 2 (depends on 1)

The method of claim 1, wherein the metallic fastener secures the composite panel to a second composite panel; and
wherein the electrically isolating annular collar separates and electrically isolates the metallic fastener from the second carbon-fiber composite panel.

### Claim 3 (depends on 1)

The method of claim 1, wherein the electrically isolating annular collar includes a nylon material, a polyvinyl chloride (PVC) material, or a Polytetrafluoroethylene (PTFE) material.

### Claim 4 (depends on 1)

The method of claim 1, wherein the metallic fastener is a rivet.

### Claim 5 (depends on 4)

The method of claim 4, wherein securing the metallic fastener to the carbon-fiber composite panel includes deforming a portion of the metallic fastener.

### Claim 6 (depends on 1)

The method of claim 1, wherein securing the metallic fastener to the carbon-fiber composite panel includes deforming a portion of the electrically isolating annular collar.

### Claim 7 (depends on 1)

The method of claim 1, wherein inserting the metallic fastener and electrically isolating annular collar within a hole defined by the carbon-fiber composite panel includes passing a portion of the metallic fastener and electrically isolating annular collar through the hole such that the portion protrudes from the carbon-fiber composite panel.

### Claim 8

A method of isolating a metallic fastener from a carbon-fiber composite panel such that the galvanic reaction between the fastener and the carbon-fiber composite panel is minimized, the method comprising:
inserting the metallic fastener within an electrically isolating annular collar such that the electrically isolating annular collar is circumferentially disposed about the metallic fastener;
inserting the metallic fastener and electrically isolating annular collar within a hole defined by the carbon-fiber composite panel;
passing a portion of the metallic fastener and electrically isolating annular collar through the hole such that the portion is protruding from the carbon-fiber composite panel; and
securing the protruding portion of the metallic fastener such that the protruding portion of metallic fastener is restrained from passing into the hole; and
wherein the annular collar separates and electrically isolates the entire metallic fastener from the carbon-fiber composite panel.

### Claim 9 (depends on 8)

The method of claim 8, wherein the metallic fastener secures the composite panel to a second composite panel; and
wherein the electrically isolating annular collar separates and electrically isolates the metallic fastener from the second carbon-fiber composite panel.

### Claim 10 (depends on 8)

The method of claim 8, wherein the electrically isolating annular collar includes a nylon material, a polyvinyl chloride (PVC) material, or a Polytetrafluoroethylene (PTFE) material.

### Claim 11 (depends on 8)

The method of claim 8, wherein the metallic fastener is a rivet.

### Claim 12 (depends on 11)

The method of claim 11, wherein securing the metallic fastener to the carbon-fiber composite panel includes deforming a portion of the metallic fastener.

### Claim 13 (depends on 8)

The method of claim 8, wherein securing the metallic fastener to the carbon-fiber composite panel includes deforming a portion of the electrically isolating annular collar.

### Claim 14

An assembly comprising:
a first carbon-fiber composite panel;
a second carbon-fiber composite panel abutting the first carbon-fiber composite panel, the first and second carbon-fiber composite panels defining a common hole;
an electrically isolating annular collar disposed within the hole and defining a central bore;
a metallic fastener disposed within the central bore such that the electrically isolating annular collar is circumferentially disposed about the metallic fastener, the metallic fastener including:
a head portion disposed adjacent to the first carbon-fiber composite panel;
a deformable end portion disposed adjacent to the second carbon-fiber composite panel; and
a body portion disposed within the hole.

### Claim 15 (depends on 14)

The assembly of claim 14, wherein the electrically isolating annular collar separates and electrically isolates the entire metallic fastener from the carbon-fiber composite panel.

### Claim 16 (depends on 14)

The assembly of claim 14, wherein the electrically isolating annular collar includes a nylon material, a polyvinyl chloride (PVC) material, or a Polytetrafluoroethylene (PTFE) material.

### Claim 17 (depends on 14)

The assembly of claim 14, wherein the metallic fastener is a rivet.
