# US 2014/0193949 A1 · Socket type mems bonding

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- Number: US 2014/0193949 A1
- Document ID: US20140193949A1
- Status: Published application
- Kind: A1
- Application number: 14/204,472
- Filed: 2014-03-11
- Published: 2014-07-10
- Earliest claimed: 2009-07-15
- Assignees: Taiwan Semiconductor Manufacturing Company, Ltd.
- Applicants: Taiwan Semiconductor Manufacturing Company Ltd.
- Inventors: Ting-Hau Wu
- Web page: https://patentgrep.com/patent/US20140193949A1

## CPC

- B81C 1/00269: {Bonding of solid lids or wafers to the substrate}
- B81C 2201/019: Bonding or gluing multiple substrate layers
- B81C 2203/0109: Bonding an individual cap on the substrate
- B81C: PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS (making microcapsules or microballoons B01J13/02; processes or apparatus specially adapted for the manufacture or treatment of piezoelectric, electrostrictive or magnetostrictive elements per se H10N30/01)

## Abstract

A method for fabricating an integrated circuit device is disclosed. The method includes providing a first substrate; bonding a second substrate to the first substrate, the second substrate including a microeelectromechanical system (MEMS) device; and bonding a third substrate to the first substrate.

## Claims

### Claim 1

A method comprising:
providing a first substrate;
bonding a second substrate to the first substrate, the second substrate including a microeelectromechanical system (MEMS) device; and
bonding a third substrate to the first substrate.

### Claim 2 (depends on 1)

The method of claim 1 wherein bonding the second substrate to the first substrate comprises performing a fusion bonding process or a eutectic bonding process.

### Claim 3 (depends on 1)

The method of claim 1 wherein bonding the third substrate to the first substrate comprises performing a fusion bonding process or a eutectic bonding process.

### Claim 4 (depends on 1)

The method of claim 1 wherein bonding the third substrate to the first substrate comprises extending a portion of the third substrate through the second substrate.

### Claim 5 (depends on 1)

The method of claim 1 wherein extending the portion of the third substrate through the second substrate comprises:
forming a socket in the second substrate, wherein a portion of the first substrate is exposed;
forming a stand-off structure in the third substrate; and
aligning the stand-off structure with the socket so that the stand-off structure contacts the exposed portion of the first substrate.

### Claim 6 (depends on 5)

The method of claim 5 wherein forming the stand-off structure in the third substrate comprises forming a stand-off structure length slightly larger than a socket length and a stand-off structure width slightly smaller than a socket width.

### Claim 7 (depends on 5)

The method of claim 5 wherein forming the socket in the substrate comprises patterning the MEMS device and the socket with a same mask.

### Claim 8 (depends on 5)

The method of claim 5 wherein forming the stand-off structure in the third substrate comprises utilizing a single mask.

### Claim 9

A method comprising:
providing a first, second, and third substrate;
bonding the second substrate to the first substrate;
patterning the second substrate to form a MEMS device and a cavity extending through the second substrate to expose a portion of the first substrate;
patterning the third substrate to form a stand-off portion; and
bonding the third substrate to the first substrate by bringing the stand-off portion in contact with the exposed portion of the first substrate through the cavity.

### Claim 10 (depends on 9)

The method of claim 9 wherein patterning the second substrate to form the cavity and patterning the third substrate to form the stand-off portion comprises allowing for a space between a wall of the cavity and a wall of the stand-off structure when the stand-off portion contacts the exposed portion of the first substrate through the cavity.

### Claim 11 (depends on 9)

The method of claim 9 wherein bonding the second substrate to the first substrate comprises forming a fusion bond and bonding the third substrate to the first substrate comprises forming a eutectic bonding.

### Claim 12 (depends on 9)

The method of claim 9 wherein patterning the second substrate comprises patterning the MEMS device and the cavity with a same mask.

### Claim 13 (depends on 9)

The method of claim 9 wherein patterning the third substrate to form a stand-off portion comprises utilizing a single mask.

### Claim 14 (depends on 11)

The method of claim 11 wherein the fusion bond comprises oxide/silicon bonding or silicon/silicon bonding, and
wherein the eutectic bond comprises metal/metal bonding or metal/semiconductor bonding

### Claim 15

A method comprising:
providing a first substrate;
positioning a second substrate over the first substrate, the second substrate being distinct from the first substrate and including a microeelectromechanical system MEMS device and a cavity extending through the second substrate; and
positioning a stand-off portion of a third substrate through the cavity of the second substrate,
wherein an open space separates the cavity of the second substrate from the stand-off portion of the third substrate.

### Claim 16 (depends on 15)

The method of claim 15 wherein positioning the second substrate over the first substrate includes bonding the second substrate to the first substrate by a fusion bond.

### Claim 17 (depends on 16)

The method of claim 16 wherein the fusion bond comprises oxide/silicon bonding or silicon/silicon bonding.

### Claim 18 (depends on 15)

The method of claim 15 wherein the stand-off portion of the third substrate is bonded to the first substrate by a eutectic bond.

### Claim 19 (depends on 18)

The method of claim 18 wherein the eutectic bond comprises metal/metal bonding or metal/semiconductor bonding.

### Claim 20 (depends on 17)

The method of claim 17 wherein the stand-off portion of the third substrate is formed by patterning the third substrate.
