# US 2014/0193746 A1 · Cost-effective core-shell catalyst with high electrochemical stability

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- Number: US 2014/0193746 A1
- Document ID: US20140193746A1
- Status: Published application
- Kind: A1
- Application number: 14/112,373
- Filed: 2011-07-25
- Published: 2014-07-10
- Earliest claimed: 2011-07-25
- Assignees: Toyota Motor Europe; Ilika Technologies Limited
- Inventors: Isotta Cerri; Tetsuo Nagami; Brian Elliott Hayden; Jonathan Conrad Davies
- Web page: https://patentgrep.com/patent/US20140193746A1

## CPC

- H01M 4/8657: {layered}
- B01J 21/06: Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J 23/42: Platinum
- B01J 23/6484: {Niobium}
- B01J 35/397: {Egg shell like}
- B01J 37/0221: {of particles}
- H01M 4/9016: {Oxides, hydroxides or oxygenated metallic salts}
- H01M 4/92: Metals of platinum group (H01M4/94 {, H01M4/9058} take precedence)
- H01M 4/921: {Alloys or mixtures with metallic elements}
- H01M 2008/1095: {Fuel cells with polymeric electrolytes}
- Y02E 60/50: Fuel cells
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

The present invention concerns a core-shell composite material comprising: a core consisting of Nb-doped TiO2 of formula TiNbOx; and a shell consisting of a homogeneous layer of Pt or Pt alloy of 1 to 50 ML in thickness. The core-shell composite material may in particular find application in fuel cells.

## Claims

### Claim 1

A core-shell composite material comprising:
a core consisting of Nb-doped TiO2 of formula TiNbOx; and
a shell consisting of a homogeneous layer of Pt or Pt alloy of 1 to 50 ML in thickness.

### Claim 2 (depends on 1)

A core-shell composite material according to claim 1, wherein the TiNbOx core, prior to laying down of the Pt or Pt alloy shell, has been subjected to a process to reduce the surface of the TiNbOx core,

### Claim 3 (depends on 2)

A core-shell composite material according to claim 2, wherein the process to reduce the surface of the TiNbOx core comprises annealing in ultra high vacuum, at a pressure lower than 10−9 Torr, at a temperature of 600 to 1000° C., for a duration of 5 minutes to 1 hour.

### Claim 4 (depends on 2)

A core-shell composite material according to claim 2, wherein the process to reduce the surface of the TiNbOx core comprises in treatment in a hydrogen atmosphere of 10−5 to 10−7 Torr H2, at a temperature of 600 to 1000° C., for a duration of 5 minutes to 1 hour.

### Claim 5 (depends on 1)

A core-shell composite material according to claim 1, wherein the amount of Nb in the TiNbOx core is at most 25 at % on a metal basis, excluding the oxygen content.

### Claim 6 (depends on 5)

A core-shell composite material according to claim 5, wherein the amount of Nb in the TiNbOx core is at least 1 at % and at most 15 at % on a metal basis, excluding the oxygen content.

### Claim 7 (depends on 1)

A core-shell composite material according to claim 1, wherein the TiNbOx is in the rutile phase.

### Claim 8 (depends on 1)

A core-shell composite material according to claim 1, wherein the thickness of the Pt or Pt alloy shell is of at least 2 ML and at most 20 ML.

### Claim 9 (depends on 8)

A core-shell composite material according to claim 8, wherein the thickness of the Pt or Pt alloy shell is of at least 2 ML and at most 5 ML.

### Claim 10 (depends on 1)

A core-shell composite material according claim 1, wherein the material is in the form of a thin film with a planar underlying Nb-doped TiO2 layer and a planar overlying Pt or Pt alloy layer.

### Claim 11 (depends on 10)

A core-shell composite material in the form of a thin film according to claim 10, wherein the TiNbOx core layer thickness is at least 5 nm and at most 1000 nm.

### Claim 12 (depends on 11)

A core-shell composite material in the form of a thin film according to claim 11, wherein the TiNbOx core layer thickness is at least 5 nm and at most 200 nm.

### Claim 13 (depends on 11)

A core-shell composite material in the form of a thin film according to claim 11, wherein the TiNbOx core layer thickness is at least 5 nm and at most 100 nm.

### Claim 14 (depends on 1)

A core-shell composite material according claim 1, wherein the material is in the form of a particle, wherein the core is an Nb-doped TiO2 nanoparticle having a particle diameter of at least 2 nm and at most 500 nm, and the shell, deposited on the surface of the Nb-doped TiO2 nanoparticle core, is a Pt or Pt alloy,

### Claim 15 (depends on 14)

A core-shell composite material according to claim 14, wherein the core is an Nb-doped TiO2 nanoparticle having a particle diameter of at least 2 nm and at most at most 100 nm.

### Claim 16 (depends on 15)

A core-shell composite material according to claim 15, wherein the core is an Nb-doped TiO2 nanoparticle having a particle diameter of at least 2 nm and at most at most 50 nm.

### Claim 17

Process for the preparation of a core-shell composite material comprising the steps of:
(1) preparation of a TiNbOx core, which may be in the form of a thin film or a (nano)particle;
(2) chemical reduction of the surface of the TiNbOx core;
(3) deposit of a homogeneous layer of platinum or platinum alloy on the reduced surface of the TiNbOx core obtained in step (2).

### Claim 18 (depends on 17)

Process according to claim 17, wherein the process to reduce the surface of the TiNbOx core comprises annealing in ultra high vacuum, at a pressure lower than 10−9 Torr, at a temperature of 600 to 1000° C., for a duration of 5 minutes to 1 hour.

### Claim 19 (depends on 17)

Process according to claim 17, wherein the process to reduce the surface of the TiNbOx core comprises in treatment in a hydrogen atmosphere of 10−5 to 10−7 Torr H2, at a temperature of 600 to 1000° C., for a duration of 5 minutes to 1 hour.

### Claim 20 (depends on 17)

Process according to claim 17, wherein the TiNbOx core is prepared in the rutile phase.

### Claim 21 (depends on 17)

Process according to claim 17, wherein the amount of Nb in the TiNbOx core is at most 25 at % on a metal basis, excluding the oxygen content.

### Claim 22 (depends on 17)

Process according to claim 17, wherein the thickness of the Pt or Pt alloy shell is of at least 2 ML and at most 20 ML.
