# US 2014/0193166 A1 · Image forming apparatus

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- Number: US 2014/0193166 A1
- Document ID: US20140193166A1
- Status: Published application
- Kind: A1
- Application number: 14/150,538
- Filed: 2014-01-08
- Published: 2014-07-10
- Earliest claimed: 2013-01-08
- Assignees: Toshiba Tec Kabushiki Kaisha; Kabushiki Kaisha Toshiba
- Applicants: Toshiba Tec Kabushiki Kaisha; Kabushiki Kaisha Toshiba
- Inventors: YASUHARU ARIMA
- Web page: https://patentgrep.com/patent/US20140193166A1

## CPC

- G03G 15/0879: {for dispensing developer from a developer cartridge not directly attached to the development unit}
- G03G 15/0856: {Detection or control means for the developer level}
- G03G 2215/0888: Arrangements for detecting toner level or concentration in the developing device
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

An image forming apparatus includes a latent image forming section configured to form an electrostatic latent image on an image carrying body based on a print job including a number of sheets to be printed and a pixel count. A developing device develops the electrostatic latent image with a two-component developer containing toner and a carrier. A toner transporting section transports replenishment toner to the developing device. A toner replenishment time is based on the pixel count of the print job, and a job duration is based on the number of sheets to be printed. A drive control section controls transportation of replenishment toner during each of a plurality of divided replenishment times. The total of the plurality of divided replenishment times is equal to the toner replenishment time, and the plurality of divided replenishment times are uniformly spread across the job duration.

## Claims

### Claim 1

An image forming apparatus comprising:
a latent image forming section configured to form an electrostatic latent image on an image carrying body based, on image data of a print job including a number of sheets to be printed for the print job and a pixel count of the print job;
a developing device configured to develop the electrostatic latent image with a two-component developer containing toner and a carrier;
a toner cartridge configured to provide replenishment toner to the developing device;
a toner transporting section configured to transport replenishment toner from the toner cartridge to the developing device;
a calculating section configured to calculate a toner replenishment time required for the toner transporting section to transport, the replenishment toner to the developing device based on the pixel count of the print job, and to calculate a job duration of the print job based on the number of sheets to be printed; and
a drive control section configured to control the toner transporting section to transport replenishment toner during each of a plurality of divided replenishment times, wherein the total of the plurality of divided replenishment times is equal to the toner replenishment time calculated by the calculating section, and the plurality of divided replenishment times are uniformly spread across the job duration.

### Claim 2 (depends on 1)

The image forming apparatus according to claim 1, wherein
the drive control section controls the toner transporting section so that each of the plurality of divided replenishment times refers to on an ON period of transportation operation performed by the toner transporting section and obtained by equally dividing the toner replenishment time length by a predetermined number, each ON period being followed by an OFF period of transportation operation, wherein the total number of ON and OFF periods of transportation operation equals the job duration.

### Claim 3 (depends on 2)

The image forming apparatus according to claim 2, wherein the predetermined number is based on how much replenishment toner is needed for the print job.

### Claim 4 (depends on 2)

The image forming apparatus according to claim 2, wherein
the drive control section obtains a printing output time for each sheet to be printed in the print job, obtains a single-page toner replenishment time length for each sheet of paper by dividing the toner replenishment time length by the number of sheets to be printed, and calculates the plurality of divided replenishment times for each sheet to be printed in the print job based on the respective single-page toner replenishment time length uniformly spread across the respective printing output time for each sheet to be printed in the print job.

### Claim 5 (depends on 4)

The image forming apparatus according to claim 4, wherein the printing output time for each sheet to be printed in the print job is obtained by dividing the job duration by the number of sheets to be printed contained in the print job.

### Claim 6 (depends on 1)

The image forming apparatus according to claim 1, wherein
the calculating section calculates in advance an amount of toner to be transported per unit time by the toner transporting section and calculates the toner replenishment time based on the amount of toner to be transported,

### Claim 7 (depends on 1)

The image forming apparatus according to claim 1, wherein
the toner transporting section includes a tube connected to an outlet of the toner cartridge and a supply opening of the developing device, a rotary agitation member feeding the replenishment toner into the tube through the outlet, provided in the toner cartridge, and a motor that rotates the rotary agitation member, and
an amount of toner to be transported by the toner transporting section per unit time is estimated in advance based on an inside diameter of the tube, an amount of toner to foe discharged and transported by one rotation of the rotary agitation member, and a rotation angular speed of the motor.

### Claim 8

An image forming method comprising:
forming an electrostatic latent image on an image carrying body based on image data of a print job including a number of sheets to be printed for the print job and a pixel count of the print job;
developing the electrostatic latent image in a developing device with a two-component developer containing toner and a carrier;
calculating a toner replenishment time required to transport replenishment toner to the developing device based on the pixel count of the print job, and to calculate a job duration of the print job based on the number of sheets to be printed; and
transporting replenishment toner during each of a plurality of divided replenishment times, wherein the total of the plurality of divided replenishment times is equal, to the toner replenishment time calculated by the calculating section, and the plurality of divided replenishment times are uniformly spread across the job duration.

### Claim 9 (depends on 8)

The method according to claim 8, wherein
each of the plurality of divided replenishment times refers to on an ON period of transportation operation performed by a toner transporting section and obtained by equally dividing the toner replenishment time length by a predetermined number, each ON period being followed by an OFF period of transportation operation, wherein the total number of ON and OFF periods of transportation operation equals the job duration.

### Claim 10 (depends on 9)

The method, according to claim 9, wherein
the toner transporting section includes a tube connected to an outlet of the toner cartridge and a supply opening of the developing device, a rotary agitation member feeding the replenishment toner into the tube through the outlet, provided in the toner cartridge, and a motor that rotates the rotary agitation member, and
an amount, of toner to be transported by the toner transporting section per unit time is estimated in advance based on an inside diameter of the tube, an amount of toner to be discharged and transported by one rotation of the rotary agitation member, and a rotation angular speed of the motor.

### Claim 11 (depends on 9)

The method according to claim 9, wherein the predetermined number is based on how much replenishment toner is needed for the print job.

### Claim 12 (depends on 9)

The method according to claim 9, further comprising:
obtaining a printing output time for each sheet to be printed in the print job; and
obtaining a single-page toner replenishment time length for each sheet of paper by dividing the toner replenishment time length by the number of sheets to foe printed, wherein
the plurality of divided replenishment times for each sheet to be printed in the print job is calculated based on the respective single-page toner replenishment time length uniformly spread across the respective printing output time for each sheet to be printed in the print job.

### Claim 13 (depends on 12)

The method, according to claim 12, wherein the printing output time for each sheet to foe printed in the print job is obtained by dividing the job duration by the number of sheets to be printed contained in the print job.

### Claim 14 (depends on 8)

The method, according to claim 8, wherein
the toner replenishment time is calculated based on a predetermined, amount of toner to be transported per unit time.

### Claim 15

An image forming apparatus comprising:
a latent image forming section configured to form an electrostatic latent image on an image carrying body based on image data of a print job including a number of sheets to be printed for the print job and a pixel count of the print job;
a developing device configured to develop the electrostatic latent image with a two-component developer containing toner and a carrier;
a toner cartridge configured to provide replenishment toner to the developing device;
a toner transporting section configured to transport replenishment toner from the toner cartridge to the developing device;
a calculating section configured to calculate a toner replenishment time required for the toner transporting section to transport the replenishment toner to the developing device based on the pixel count of the print job, and to calculate a job duration of the print job based on the number of sheets to be printed; and
a drive control section configured to control the toner transporting section to transport replenishment toner during each of a plurality of divided replenishment times that each refer to on an ON period of transportation operation performed by the toner transporting section and obtained by equally dividing the toner replenishment time length by a predetermined number, each OM period being followed by an OFF period of transportation operation, wherein the total number of ON and OFF periods of transportation operation equals the job duration, and the plurality of divided replenishment times are uniformly spread across the job duration.

### Claim 16 (depends on 15)

The image forming apparatus according to claim 15, wherein the predetermined number is based on how much replenishment toner is needed for the print job.

### Claim 17 (depends on 16)

The image forming apparatus according to claim 16, wherein
the drive control section obtains a printing output time for each sheet to be printed in the print job, obtains a single-page toner replenishment time length for each sheet of paper by dividing the toner replenishment time length by the number of sheets to be printed, and calculates the plurality of divided replenishment times for each sheet to be printed in the print job based on the respective single-page toner replenishment time length uniformly spread across the respective printing output time for each sheet to be printed, in the print job.

### Claim 18 (depends on 17)

The image forming apparatus according to claim 17, wherein the printing output time for each sheet to be printed in the print job is obtained by dividing the job duration by the number of sheets to be printed contained in the print job.

### Claim 19 (depends on 15)

The image forming apparatus according to claim 15, wherein
the calculating section calculates in advance an amount of toner to be transported per unit time by the toner transporting section and calculates the toner replenishment time based on the amount of toner to be transported.

### Claim 20 (depends on 15)

The image forming apparatus according to claim 15, wherein
the toner transporting section includes a tube connected to an outlet of the toner cartridge and a supply opening of the developing device, a rotary agitation member feeding the replenishment toner into the tube through the outlet, provided in the toner cartridge, and a motor that rotates the rotary agitation member, and
an amount of toner to be transported by the toner transporting section per unit time is estimated in advance based on an inside diameter of the tube, an amount of toner to be discharged and transported by one rotation of the rotary agitation member, and a rotation angular speed of the motor.
