# US 2014/0192420 A1 · Aspherical grin lens

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- Number: US 2014/0192420 A1
- Document ID: US20140192420A1
- Status: Published application
- Kind: A1
- Application number: 13/864,730
- Filed: 2013-04-17
- Published: 2014-07-10
- Earliest claimed: 2010-10-18
- Assignees: Case Western Reserve University
- Inventors: Eric Baer; Anne P. Hiltner; Michael T. Ponting
- Web page: https://patentgrep.com/patent/US20140192420A1

## CPC

- G02B 3/0087: {with index gradient}
- B29D 11/00355: {with a refractive index gradient}
- B29D 11/023: {Implants for natural eyes}
- G02C 7/02: Lenses; Lens systems {; Methods of designing lenses}
- G02C 2202/22: Correction of higher order and chromatic aberrations, wave front measurement and calculation
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- B29D: PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE (making granules B29B9/00; making preforms B29B11/00)
- G02C: SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES (trial frames for testing the eyes A61B3/04; goggles or eyeshields not having the same features as spectacles A61F9/00)

## Abstract

A method of fabricating an aspherical gradient refractive index lens includes co-extruding a first polymer material having a first refractive index and a second polymer material having a second refractive index different than the first refractive index to form multilayered polymer composite films, assembling the multilayered polymer composite films into a multilayer composite GRIN sheet and shaping the multilayered composite GRIN sheet into an aspherical lens.

## Claims

### Claim 1

A method of fabricating an aspherical gradient refractive index (GRIN) lens comprising:
co-extruding a first polymer material having a first refractive index and a second polymer material having a second refractive index different than the first refractive index to form multilayered polymer composite films;
assembling the multilayered polymer composite films into a multilayer composite GRIN sheet; and
shaping the multilayered composite GRIN sheet into an aspherical lens.

### Claim 2 (depends on 1)

The method of claim 1, wherein the GRIN lens has an axial, radial, spherical, or aspherical GRIN distribution.

### Claim 3 (depends on 1)

The method of claim 1, wherein the GRIN sheet is thermoformed, molded, and/or machined into an aspherical GRIN lens.

### Claim 4 (depends on 1)

The method of claim 1, wherein each of the multilayered polymer composite films includes a plurality of at least two alternating layers (A) and (B) represented by formula (AB)x, where x=2n, and n is in the range of from 2 to 18;
wherein layer (A) is comprised of component (a) and layer (B) is comprised of component (b); and
wherein the components (a) and (b) have different refractive indexes.

### Claim 5 (depends on 4)

The method of claim 4, wherein the components (a) and (b) are selected from the group consisting of a polymeric material, a composite polymer and a polymer blend.

### Claim 6 (depends on 5)

The method of claim 5, wherein the polymeric material is selected from the group consisting of a glassy material, a crystalline material, a liquid crystalline material, and an elastomeric material.

### Claim 7 (depends on 4)

The method of claim 4, wherein the layers have a thickness of from 5 nm to 1,000 μM.

### Claim 8 (depends on 4)

The method of claim 4, wherein the multilayered composite polymer films are stacked in ordered layers to form a hierarchical multilayered composite GRIN sheet; and wherein adjacent multilayered composite polymer films are chosen to exhibit progressively different refractive indexes.

### Claim 9 (depends on 4)

The method of claim 4, wherein the multilayered composite polymer film comprises at least 10 alternating layers.

### Claim 10 (depends on 4)

The method of claim 4, wherein the multilayered composite GRIN sheet is comprised of from 5 to 100,000 multilayered polymer composite films.

### Claim 11 (depends on 4)

The method of claim 4, wherein components (a) and (b) are chemically the same materials.

### Claim 12 (depends on 5)

The method of claim 5, wherein the polymeric material is selected from the group consisting of a polyethylene naphthalate, an isomer thereof, a polyalkylene terephthalate, a polyimide, a polyetherimide, a styrenic polymer, a polycarbonate, a poly(meth)acrylate, a cellulose derivative, a polyalkylene polymer, a fluorinated polymer, a chlorinated polymer, a polysulfone, a polyethersulfone, polyacrylonitrile, a polyamide, polyvinylacetate, a polyether-amide, a styrene-acrylonitrile copolymer, a styrene-ethylene copolymer, poly(ethylene-1,4-cyclohexylenedimethylene terephthalate), an acrylic rubber, isoprene, isobutylene-isoprene, butadiene rubber, butadiene-styrene-vinyl pyridine, butyl rubber, polyethylene, chloroprene, epichlorohydrin rubber, ethylene-propylene, ethylene-propylene-diene, nitrile-butadiene, polyisoprene, silicon rubber, styrene-butadiene, urethane rubber, and polyoxyethylene, polyoxypropylene, and tetrafluoroethylene hexafluoropropylene vinylidene (THV).

### Claim 13 (depends on 4)

The method of claim 4, wherein the layers further comprise an organic or inorganic material designed to affect the refractive index.

### Claim 14 (depends on 4)

The method of claim 4, exhibiting an index gradient in the range of from 0.02 to 1.0.

### Claim 15 (depends on 14)

The method of claim 14, wherein the multilayered polymer composite film or multilayered composite GRIN sheet is uniaxially or biaxially oriented.

### Claim 16

A gradient index lens comprising:
a co-extruded, multilayered composite GRIN sheet having an aspherical shape;
wherein the multilayered composite sheet includes a plurality stacked co-extruded multilayered polymer composite films;
wherein each of the multilayered polymer composite films includes a plurality of at least two alternating layers (A) and (B) represented by formula (AB)x, where x=2n, and n is in the range of from 4 to 18;
wherein layer (A) is comprised of component (a) and layer (B) is comprised of component (b); and
wherein the components (a) and (b) have different refractive indexes.

### Claim 17 (depends on 16)

The lens of claim 16, wherein the components (a) and (b) are elastomers and the multilayered composite sheet is mechanically and reversibly deformable.

### Claim 18 (depends on 16)

The lens of claim 16, wherein the refractive index of the multilayered composite GRIN sheet is varied mechanically by pressure, tension, compression, shear or a combination of these stresses.

### Claim 19 (depends on 16)

The lens of claim 16, exhibiting an index gradient in the range of from 0.02 to 1.0.

### Claim 20 (depends on 16)

The lens of claim 16, wherein the sheet defines an oblate ellipse, which has a first half-parabolic GRIN distribution, and a prolate ellipse, which has a second half-parabolic GRIN distribution, through the lens thickness.

### Claim 21 (depends on 20)

The lens of claim 20, wherein the refractive index decreases in a direction towards a periphery of the lens.
