# US 2014/0191693 A1 · Power Converter

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- Number: US 2014/0191693 A1
- Document ID: US20140191693A1
- Status: Published application
- Kind: A1
- Application number: 14/234,497
- Filed: 2012-07-04
- Published: 2014-07-10
- Earliest claimed: 2011-07-29
- Assignees: Hitachi Automotive Systems, Ltd.
- Inventors: Seiji Funaba; Yasuo Noto; Masashige Tsuji
- Web page: https://patentgrep.com/patent/US20140191693A1

## CPC

- H02P 27/06: using DC to AC converters or inverters (H02P27/05 takes precedence)
- H02J 7/685: {using connection detecting circuits (H02J7/68 takes precedence)}
- H02M 7/5387: in a bridge configuration
- H02M 1/322: {Means for rapidly discharging a capacitor of the converter for protecting electrical components or for preventing electrical shock}
- H02P: CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02J: ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)

## Abstract

A power converter includes an inverter, a contactor for connecting a battery to the inverter in order to supply DC power from the battery to the inverter and for disconnecting the battery from the inverter in order to stop an operation to supply the DC power from the battery to the inverter, a smoothing capacitor connected in parallel to the battery through the contactor, a discharge circuit that is provided with a discharge resistor and a switching device connected in series to the discharge resistor and is connected in parallel to the smoothing capacitor to discharge electric charge from the smoothing capacitor, a voltage measurement circuit, a voltage-dividing circuit for dividing the voltage across the terminals of the smoothing capacitor to generate a partial voltage to be input to the voltage measurement circuit and a control circuit of the switching device.

## Claims

### Claim 1

A power converter comprising:
an inverter for converting DC power to AC power to be supplied to a motor;
a contactor for connecting a battery to the inverter in order to supply DC power from the battery to the inverter and for disconnecting the battery from the inverter in order to stop an operation to supply DC power from the battery to the inverter;
a smoothing capacitor connected in parallel to the battery through the contactor;
a discharge circuit that is provided with a discharge resistor and a switching device connected in series to the discharge resistor and is connected in parallel to the smoothing capacitor to discharge electric charge from the smoothing capacitor;
a voltage measurement circuit for measuring a voltage across terminals of the smoothing capacitor;
a voltage-dividing circuit for dividing the voltage across the terminals of the smoothing capacitor to generate a partial voltage to be input to the voltage measurement circuit; and
a control circuit for controlling an operation to turn on and off the switching device, wherein:
before the control circuit turns on the switching device for a first predetermined period to discharge the smoothing capacitor until the voltage across the terminals of the smoothing capacitor decreases to a level equal to or lower than the first predetermined voltage, the control circuit turns on the switching device for a second predetermined period shorter than the first predetermined period to measure the voltage across the terminals of the smoothing capacitor before and after the second predetermined period; and
a determination section determines whether the contactor is turned on or off according to the measured voltage across the terminals of the smoothing capacitor before and after the second predetermined period.

### Claim 2 (depends on 1)

A power converter that determines a contactor operation according to claim 1, wherein:
when a command to discharge the smoothing capacitor is received from an upper control apparatus, the determination section determines the second predetermined period according to a voltage across the terminals of the smoothing capacitor measured at the voltage measurement circuit before the switching device is turned on for the second predetermined period; and
if a difference in the measured value between the voltage across the terminals of the smoothing capacitor measured before and after the second predetermined period is smaller than the first predetermined voltage, the determination section determines that the contactor is turned on.

### Claim 3 (depends on 1)

A power converter according to claim 1, wherein:
an upper limit of the second predetermined period, which is referred to as Twmax, is determined in accordance with a relation Twmax=P0·(R/V2)/f where P0 denotes power consumed by the discharge resistor to be heated to a rated temperature, R denotes the resistance of the discharge resistor, V denotes a voltage across the terminals of the smoothing capacitor, and f denotes a repetition frequency of an operation to turn on the switching device for the second predetermined period; and
a lower limit of the second predetermined period, which is referred to as Twmin, is determined in accordance with a relation Twmin=−RC·1n(1−ΔV/V) where R denotes the resistance of the discharge resistor, C denotes the capacitance of the smoothing capacitor, ΔV denotes a minimum voltage which the voltage measurement circuit is capable of reliably measuring, and V denotes a voltage across the terminals of the smoothing capacitor.

### Claim 4 (depends on 3)

A power converter according to claim 3, wherein the minimum voltage ΔV is set according to noise of the voltage across the terminals of the smoothing capacitor and a resolution of voltage detection of the voltage measurement circuit.

### Claim 5 (depends on 1)

A power converter according to claim 1, wherein the control circuit is provided with a data storage section used for storing a plurality of different values of the voltage across the terminals of the smoothing capacitor and a plurality of values of the second predetermined period corresponding to the respective different values of the voltage across the terminals of the smoothing capacitor.

### Claim 6 (depends on 2)

A power converter according to claim 2, wherein:
when the contactor is determined to be turned on, the power converter repeats to determine the contactor operation after a lapse of a third predetermined period longer than the second predetermined period in addition to discharging electric charge from the smoothing capacitor for the second predetermined period; and
when the contactor operation determination is repeated for predetermined times, the power converter determines that the contactor is malfunctioning and stops discharging the smoothing capacitor.

### Claim 7 (depends on 2)

A power converter according to claim 2, wherein,
if a difference in the measured values between a voltage across the terminals of the smoothing capacitor before and after the second predetermined period is equal to or greater than the second predetermined voltage, the contactor is determined to be turned off; and
the control circuit turns on the switching device for the first predetermined period to discharge the smoothing capacitor until the voltage across the terminals of the smoothing capacitor becomes equal to or lower than the first predetermined voltage.