# US 2014/0191643 A1 · Washing machine and method of manufacturing door thereof

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- Number: US 2014/0191643 A1
- Document ID: US20140191643A1
- Status: Published application
- Kind: A1
- Application number: 14/149,281
- Filed: 2014-01-07
- Published: 2014-07-10
- Earliest claimed: 2013-01-09
- Assignees: Samsung Electronics Co., Ltd.
- Applicants: Samsung Electronics Co., Ltd.
- Inventors: Sang Bin LEE; Jae Young Kim; Dong Young Kim
- Web page: https://patentgrep.com/patent/US20140191643A1

## CPC

- D06F 39/14: Doors or covers; Securing means therefor
- B29C 45/16: Making multilayered or multicoloured articles {(B29C45/0062 takes precedence; feeding colouring materials into the injection unit B29C45/1816)}
- D06F: LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)

## Abstract

A washing machine includes a cabinet defining an external appearance thereof and having an insertion port, a tub arranged inside the cabinet and capable of accommodating wash water, a drum arranged inside the tub and capable of accommodating laundry, and a door to open and close the insertion port, and the door includes a door cover including a first section through which light penetrates, and a second section formed integrally with the first section such that at least a portion of the second section is projected through the first section. Therefore, manufacturing costs of the door may be reduced without the need for post-processing, and it may be possible to provide the eco-friendly washing machine having pleasing design aesthetics.

## Claims

### Claim 1

A washing machine comprising:
a cabinet defining an external appearance thereof and having an insertion port;
a tub arranged inside the cabinet and capable of accommodating wash water;
a drum arranged inside the tub and capable of accommodating laundry; and
a door to open and close the insertion port,
wherein the door comprises a door cover comprising an opening arranged at the center thereof, a first section which is arranged outside the door cover and made of a transparent material such that light penetrates through the first section, and a second section which is arranged inside the first section to be concentric with the first section, made of an opaque material to be projected through the first section, and formed integrally with the first section;
the first section comprises a first area which is coupled with the second section such that the second section is capable of being projected onto the first section, and a second area which is not coupled with the second section; and
the second area is located farther away from the center of the opening than the first area

### Claim 2 (depends on 1)

The washing machine according to claim 1, wherein the first section comprises an oblique portion inclined by a predetermined angle.

### Claim 3 (depends on 1)

The washing machine according to claim 1, wherein at least one of the first and second sections is formed with a roughened portion configured by alternately forming a protrusion portion protruding from a surface of the first or second section and a recessed portion recessed into the surface thereof.

### Claim 4 (depends on 1)

The washing machine according to claim 1, wherein a gap is defined such that at least a portion of the first section is spaced apart from at least a portion of the second section with the gap being interposed therebetween, so that light is scattered between the first section and the second section.

### Claim 5 (depends on 1)

The washing machine according to claim 1, further comprising a glass holder coupled to the rear of the door cover.

### Claim 6 (depends on 5)

The washing machine according to claim 5, further comprising a glass coupled between the door cover and the glass holder.

### Claim 7 (depends on 1)

The washing machine according to claim 1, wherein the first section is made of at least one of PMMA (polymethyl methacrylate) and PC (polycarbonate).

### Claim 8 (depends on 1)

The washing machine according to claim 1, wherein the second section is made of an ABS (acrylonitrile butadiene styrene copolymer) resin.

### Claim 9

A washing machine comprising:
a cabinet defining an external appearance thereof and having an insertion port;
a tub arranged inside the cabinet and capable of accommodating wash water;
a drum arranged inside the tub and capable of accommodating laundry; and
a door to open and close the insertion port,
wherein the door comprises a first section made of a transparent material in at least a portion of a door cover and a second section made of an opaque material in at least a portion of the door cover;
the first section comprises a first area which is coupled with the second section and a second area which is not coupled with the second section; and
the second area appears a metallic color due to scattering of light.

### Claim 10 (depends on 9)

The washing machine according to claim 9, wherein the first and second sections are formed along an edge of the door cover, the first section is located outside the door cover, and the second section is located inside the first section.

### Claim 11 (depends on 9)

The washing machine according to claim 9, wherein a gap for scattering of light is defined between the first section and the second section.

### Claim 12 (depends on 9)

The washing machine according to claim 9, wherein the first section comprises an oblique portion inclined inward of the washing machine by an angle of about 40° to 50°.

### Claim 13 (depends on 9)

The washing machine according to claim 9, wherein the first section further comprises a roughened portion which has a protrusion portion protruding from an inner surface of the first section and a recessed portion recessed outward of the door cover from the inner surface thereof.

### Claim 14

A washing machine comprising:
a cabinet defining an external appearance thereof and having an insertion port;
a tub arranged inside the cabinet and capable of accommodating wash water;
a drum arranged inside the tub and capable of accommodating laundry; and
a door to open and close the insertion port, wherein:
the door comprises a first section which is arranged in at least a portion thereof, and a second section which is injection-molded integrally with the first section; and
an oblique portion is disposed at one side of at least one of the first and second sections, and is provided so as to visually distinguish a difference in external appearance between the cabinet and a door cover due to a difference in transmissivity of light generated by the oblique portion.

### Claim 15 (depends on 14)

The washing machine according to claim 14, wherein the second section is located inside the first section.

### Claim 16 (depends on 14)

The washing machine according to claim 14, wherein the oblique portion is formed to be inclined inward of the washing machine.

### Claim 17 (depends on 14)

The washing machine according to claim 14, further comprising:
a recessed portion configured such that at least a portion of the cabinet with which the door comes into contact is recessed inward of the washing machine, wherein the recessed portion comes into contact with a glass holder.

### Claim 18

A method of manufacturing a door of a washing machine, comprising:
performing primary injection molding of a first section through which incident light penetrates; and
performing secondary injection molding of a second section located inside the first section and configured such that at least a portion of the second section is projected through the first section.

### Claim 19 (depends on 18)

The method according to claim 18, wherein the first section is made of a transparent material, and the second section is made of a colored opaque material.

### Claim 20 (depends on 18)

The method according to claim 18, further comprising performing a cooling process for a predetermined time after the primary injection molding of the first section.

### Claim 21 (depends on 20)

The method according to claim 20, further comprising performing a cooling process for a predetermined time after the secondary injection molding of the second section.

### Claim 22 (depends on 18)

The method according to claim 18, wherein the first section comprises an oblique portion inclined by a predetermined angle.

### Claim 23 (depends on 18)

The method according to claim 18, wherein the first and second sections are provided at a door cover coupled outside a door.

### Claim 24 (depends on 23)

The method according to claim 23, further comprising performing a process via which, after the injection molding of the door cover, a glass is coupled to the door cover.

### Claim 25 (depends on 24)

The method according to claim 24, further comprising performing a process via which, after the coupling of the glass to the door cover, a glass holder is coupled to the glass in order to fix the glass.

### Claim 26

A method of manufacturing a door of a washing machine, comprising:
primarily injection molding a first section; and
secondarily injection molding a second section inside the first section,
wherein a portion of the second section is projected through the first section.

### Claim 27 (depends on 26)

The method according to claim 26, wherein a molding material of the first section is translucent, and a molding material of the second section is opaque.

### Claim 28 (depends on 26)

The method according to claim 26, wherein primarily injection molding the first section includes molding an oblique portion inclined by a predetermined angle.

### Claim 29 (depends on 26)

The method according to claim 26, further comprising coupling the first and second sections and a glass to a glass holder.
