# US 2014/0190957 A1 · Planar Heating Element for Underfloor Heating

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- Number: US 2014/0190957 A1
- Document ID: US20140190957A1
- Status: Published application
- Kind: A1
- Application number: 13/939,740
- Filed: 2013-07-11
- Published: 2014-07-10
- Earliest claimed: 2008-04-25
- Applicants: Innovative Heating Technologies Inc.
- Inventors: Edward Chivers; Norman L. Loewen; Jonathan Willner; Robert P. Amborsky
- Web page: https://patentgrep.com/patent/US20140190957A1

## CPC

- F24D 13/024: {in walls, floors, ceilings}
- H05B 3/34: flexible, e.g. heating nets or webs
- H05B 3/36: heating conductor embedded in insulating material
- H05B 2203/005: using multiple resistive elements or resistive zones isolated from each other
- H05B 2203/011: Heaters using laterally extending conductive material as connecting means
- H05B 2203/013: Heaters using resistive films or coatings
- H05B 2203/026: Heaters specially adapted for floor heating
- H05B 2203/033: Heater including particular mechanical reinforcing means
- F24D: DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR (using steam or condensate extracted or exhausted from steam engine plants for heating purposes F01K17/02)
- H05B: ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL

## Abstract

A heating element includes two flexible plastics layers connected in overlying relationship with first and second conductors each running along the element between the layers the side edges with a row of printed conductive strips at right angles to the conductors. A grounding layer comprising a sheet of foil laminated to a carrier is laminated to the heating element. A reinforcing layer in the form of a bitumen anti-fracture membrane is applied on one surface and a reinforcing layer of a fiber reinforced material is applied on the opposite surface for engagement into a tile adhesive layer. First and second strips of an electrically insulating material are applied over the first and second conductors to define slots allowing insertion into the slots of respective clamp type terminals.

## Claims

### Claim 1

A composite heating element comprising:
a flexible heating element comprising
a flat sheet having a first surface and a second surface each of which is defined by an insulating material;
a first conductor and a second conductor for connection thereacross of an electrical voltage;
and a conductive material extending between the first and second conductors and located between the first and second surfaces such that the voltage causes a current through the conductive material which generates heat substantially across the full extent of the sheet;
a reinforcing layer on one side of the heating element which comprises an anti-fracture membrane wherein the anti-fracture membrane comprises a resilient elastomeric layer with a pressure sensitive adhesive surface on an outer surface thereof covered by a release sheet which can be peeled away to expose the adhesive; and
a reinforcing layer of a fiber reinforced material defining an outermost layer on a second side of the heating element, the fiber reinforced material defining a fibrous bonding layer for engagement into a tile adhesive layer;
and a grounding layer laminated to the flexible heating element.

### Claim 2 (depends on 1)

The composite heating element according to claim 1 wherein the grounding layer comprises a sheet of a conductive foil attached to the first surface of the flat sheet defining the heating element and a covering layer of an electrically insulating plastics material over the foil.

### Claim 3 (depends on 2)

The composite heating element according to claim 2 wherein the grounding layer is laminated to the first surface of the flat sheet defining the heating element by a layer of adhesive therebetween which layer covers the grounding layer and wherein the conductive foil and covering layer of a plastics material are a pre-formed laminate applied as a common laminate onto the first surface of the flat sheet defining the heating element.

### Claim 4 (depends on 1)

The heating element according to claim 1 wherein the conductive material defines a row of conductive strips applied at right angles to the conductors, contacting the conductors thereby setting up parallel electrical heating circuits across the elongate sheet such that the voltage generates a heating current in the strips.

### Claim 5 (depends on 4)

The heating element according to claim 4 wherein the conductive strips are printed conductive ink.

### Claim 6 (depends on 1)

The heating element according to claim 1 wherein there is provided a second sheet of a conductive foil attached to the second surface of the heating element for retarding fire.

### Claim 7 (depends on 1)

The heating element according to claim 1 wherein the elastomeric layer is bitumen.

### Claim 8 (depends on 1)

The heating element according to claim 1 wherein the anti-fracture membrane is translucent.

### Claim 9 (depends on 2)

The heating element according to according to claim 2 wherein the foil thickness is less than 0.001 inch.
