# US 2014/0190323 A1 · Process for recycling multicompartment unit dose articles

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- Number: US 2014/0190323 A1
- Document ID: US20140190323A1
- Status: Published application
- Kind: A1
- Application number: 14/108,385
- Filed: 2013-12-17
- Published: 2014-07-10
- Earliest claimed: 2013-01-07
- Assignees: The Procter & Gamble Company
- Applicants: The Procter & Gamble Company
- Inventors: Suzanne KHALAF; Christopher KRASEN; Dan Edward TAYLOR
- Web page: https://patentgrep.com/patent/US20140190323A1

## CPC

- B26D 3/12: Slitting marginal portions of the work, i.e. forming cuts, without removal of material, at an angle, e.g. a right angle, to the edge of the work
- B26D 1/02: having a stationary cutting member (B26D1/547 takes precedence)
- B26D 1/143: rotating about a stationary axis (B26D1/20 - B26D1/24 take precedence)
- B26D 3/08: Making a superficial cut in the surface of the work without removal of material, e.g. scoring, incising
- B26D 7/0625: {by endless conveyors, e.g. belts}
- B26F 1/20: with tools carried by a rotating drum or similar support (B26F1/22 takes precedence)
- B26F 3/02: Tearing
- B29B 17/02: Separating plastics from other materials
- B29B 2017/0293: {Dissolving the materials in gases or liquids}
- B29K 2029/04: {PVOH, i.e. polyvinyl alcohol (B29K2031/04 takes precedence)}
- B29K 2995/0062: water-soluble
- B29L 2031/7128: {Bags, sacks, sachets (tea bags B29L2031/7122; medical bags B29L2031/7148)}
- Y02W 30/62: Plastics recycling; Rubber recycling
- Y10T 83/04: Processes
- Y10T 83/202: With product handling means
- B26D: CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING (for growing crops or plants A01D, A01G; for fodder or straw A01F; for bulk butter A01J; for dough A21C; slaughtering A22B; for tobacco, cigars or cigarettes A24; marking-out, perforating or making buttonholes A41H25/00; manufacturing footwear A43D; brushmaking A46D; surgery A61B; disintegrating, mincing or shredding in general B02C; cutting wire, making pins or nails B21F, B21G; of the kind used formetal B23; cutting by abrasive fluid jets B24C5/02; hand-held cutting tools B26B; perforating, cutting-out, stamping-out or punching, or severing by means other than cutting B26F; for wood B27; for stone B28D; working of plastics or substances in a plastic state B29; making boxes, cartons, envelopes or bags, of paper or similarly worked materials, e.g. metal foil, B31B; article or web delivery apparatus incorporating cutting or line-perforating devices B65H35/00; for leather or upholstery B68, C14B; for glass C03B; making matches C06F; for peat C10F; for sugar C13B45/00; for textile materials D06H; civil engineering, building, mining, see Section E; for light guides G02B6/25; cutting processed photographic material G03D15/04)
- B26F: PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING (marking-out, perforating or making buttonholes A41H25/00; shoemaking A43D; surgery A61B; punching metal B21D; drilling metal B23B; cutting of metal by applying heat locally, e.g. flame cutting, B23K; cutting by abrasive fluid jets B24C5/02; details common to machines for severing B26D; drilling wood B27C; drilling stone B28D; working of plastics or substances in a plastic state B29; making boxes, cartons, envelopes or bags, of paper or similarly worked materials, e.g. metal foil, B31B; of glass C03B; of leather C14B; of textile materials D06H; for light guides G02B6/25; of tickets G07B)
- B29B: PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29K: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR {MOULDS, } REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- Y02W: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

The need for a means to recycle multi-compartment unit dose articles, while avoiding significant cross-contamination between the contents of the individual compartments, is met by recycling the contents of each compartment of the unit dose article separately.

## Claims

### Claim 1

A process for recycling the contents of at least one compartment of a multi-compartment unit dose article (1) having a first compartment (2), at least a second compartment (3), and contents, formed by encapsulating the contents of the compartments with a water-soluble film, characterized in that the process comprises the steps of:
(a) orienting the unit dose article (1), wherein the unit dose article (1) is oriented relative to a perforating device (10), such that at least a portion of the first compartment (2) faces the perforating device (10); and
(b) opening the first compartment (2), wherein the water-soluble film encapsulating the contents of the first compartment (2) is perforated by the perforating device (10) to form a perforated first compartment, without perforating any further compartment of the unit dose article (1).

### Claim 2 (depends on 1)

The process according to claim 1, wherein the perforating device (10) is a blade.

### Claim 3 (depends on 2)

The process according to claim 2, wherein the blade is a rotating disc blade.

### Claim 4 (depends on 1)

The process according to claim 1, wherein the perforating device (10) penetrates the first compartment (2) to a depth of from about 5% to about 95% of the maximum thickness of the first compartment (2).

### Claim 5 (depends on 4)

The process according to claim 4, wherein the perforating device (10) penetrates the first compartment (2) to a depth of from about 5% to about 25% of the maximum thickness of the first compartment (2).

### Claim 6 (depends on 5)

The process according to claim 5, wherein the perforating device (10) penetrates the first compartment (2) to a depth of from about 5% to about 15% of the maximum thickness of the first compartment (2).

### Claim 7 (depends on 1)

The process according to claim 1, wherein the unit dose article (1) has an exterior surface, wherein the exterior surface of the unit dose article is lubricated.

### Claim 8 (depends on 1)

The process according to claim 1, wherein the process further comprises a step of extracting the contents of the perforated first compartment, such that the extracted contents form from about 50% to about 100% by weight of the original contents of the perforated first compartment.

### Claim 9 (depends on 8)

The process according to claim 8, wherein the process further comprises a step of extracting the contents of the perforated first compartment, such that the extracted contents form from about 65% to about 98% by weight of the original contents of the perforated first compartment.

### Claim 10 (depends on 9)

The process according to claim 9, wherein the process further comprises a step of extracting the contents of the perforated first compartment, such that the extracted contents form from about 70% to about 95% by weight of the original contents of the perforated first compartment.

### Claim 11 (depends on 10)

The process according to claim 10, wherein the process further comprises a step of forming a partially recycled composition, wherein the extracted contents are combined with additional ingredients.

### Claim 12 (depends on 11)

The process according to claim 11, wherein the extracted contents form from about 1% to about 20%, preferably from about 3% to about 15%, more preferably from about 5% to about 15% by weight of the partially recycled composition.

### Claim 13 (depends on 11)

The process according claim 11, further comprising a step of forming a partially recycled unit dose article, wherein the partially recycled composition is encapsulated in a water-soluble film.

### Claim 14 (depends on 12)

The process according to claim 12, further comprising a step of forming a partially recycled unit dose article, wherein the partially recycled composition is encapsulated in a water-soluble film.

### Claim 15 (depends on 8)

The process according to claim 8, further comprising a unit dose change over step, wherein at least part of an apparatus used to perform the step of extracting the contents of the first perforated compartment of a multi-compartment unit dose article, is washed before a second, different, set of multi-compartment unit dose articles is recycled.

### Claim 16 (depends on 11)

The partially recycled composition formed by the process according to claim 11.

### Claim 17 (depends on 12)

The partially recycled composition formed by the process according to claim 12.

### Claim 18 (depends on 13)

The partially recycled unit dose article formed by the process according to claim 13.

### Claim 19 (depends on 14)

The partially recycled unit dose article formed by the process according to claim 14.

### Claim 20

An apparatus for recycling the contents of at least one compartment of a multi-compartment unit dose article, wherein the apparatus comprises:
(a) a means of orienting the multi-compartment unit dose article relative to the perforating device, such that a first compartment faces the perforating device; and
(b) a perforating device for opening the first compartment without opening any further compartment.
