Multilayer film for encapsulating oxygen and/or moisture sensitive electronic devices
AssigneeAgency for Science, Technology and Research
InventorsSenthil Kumar Ramadas, Soo Jin Chua, Lin Karen Ke
Life of this patent
Estimating the term…
Abstract
The present invention relates to a multilayer barrier film capable of encapsulating a moisture and/or oxygen sensitive electronic or optoelectronic device, the barrier film including at least one nanostructured layer including reactive nanoparticles capable of interacting with moisture and/or oxygen, the reactive nanoparticles being distributed within a polymeric binder, and at least one ultraviolet light neutralizing layer comprising a material capable of absorbing ultraviolet light, thereby limiting the transmission of ultraviolet light through the barrier film.
Claims4
A method of fabricating an encapsulated electronic device, comprising:
- providing a vacuum enclosure,
- arranging within the vacuum enclosure a base substrate having arranged thereon an electronic device to be encapsulated, and
- forming a multilayer barrier film capable of encapsulating a moisture and/or oxygen sensitive electronic or optoelectronic device, said multilayer barrier film comprising:
- at least one nanostructured layer comprising reactive nanoparticles capable of interacting with moisture and/or oxygen, and inert nanoparticles which do not interact with moisture and/or oxygen and which are adapted to obstruct the permeation of moisture and/or oxygen, said reactive nanoparticles and inert nanoparticles being distributed within a polymeric binder, and at least one ultraviolet light neutralizing layer comprising a material capable of absorbing ultraviolet light, thereby limiting the transmission of ultraviolet light through the multilayer barrier film on the electronic device, thereby encapsulating the electronic device.
A system for fabricating an encapsulated electronic device comprising a base substrate having arranged thereon an electronic device, said electronic device being covered by an encapsulation for protecting the electronic device from moisture and/or oxygen, wherein the encapsulation comprises a multilayer barrier film capable of encapsulating a moisture and/or oxygen sensitive electronic or optoelectronic device, said multilayer barrier film comprising:
- at least one nanostructured layer comprising reactive nanoparticles capable of interacting with moisture and/or oxygen, and inert nanoparticles which do not interact with moisture and/or oxygen and which are adapted to obstruct the permeation of moisture and/or oxygen, said reactive nanoparticles and inert nanoparticles being distributed within a polymeric binder, and at least one ultraviolet light neutralizing layer comprising a material capable of absorbing ultraviolet light, thereby limiting the transmission of ultraviolet light through the multilayer barrier film, said system comprising:
- a vacuum chamber having arranged therein,
- a holding jig for receiving an electronic device to be encapsulated,
- a loadlock connected to the vacuum chamber, said loadlock being adapted to transport the sample onto the holding jig,
- a plasma source for cleaning the electronic device to be encapsulated,
- a plurality of material sources adapted to form said multilayer barrier film onto the electronic device,
- a linear motion drive capable of applying a normal force onto a sample on the holding jig,
- a heater coupled to the holding jig for heating the electronic device, and
- a UV source for curing the multilayer barrier film.
Dependencies are inferred from the claim text.