# US 2014/0156002 A1 · Methods for creating foam-like texture

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 2014/0156002 A1
- Document ID: US20140156002A1
- Status: Published application
- Kind: A1
- Application number: 14/174,133
- Filed: 2014-02-06
- Published: 2014-06-05
- Earliest claimed: 2010-11-16
- Assignees: Allergan, Inc.
- Applicants: Allergan, Inc.
- Inventors: Jordan Thompson; Alexei Goraltchouk; Kevin Ma
- Web page: https://patentgrep.com/patent/US20140156002A1

## CPC

- A61F 2/12: Mammary prostheses
- A61L 27/34: Macromolecular materials
- A61L 27/56: Porous materials, {e.g. foams or sponges}
- B29C 43/02: of articles of definite length, i.e. discrete articles {(B29C35/0227 takes precedence)}
- B29C 59/005: {characterised by the choice of material}
- B29C 59/02: by mechanical means, e.g. pressing {(B29C59/007 takes precedence; embossing expanded porous articles B29C44/5627)}
- A61F 2/0077: {Special surfaces of prostheses, e.g. for improving ingrowth (A61F2/30767 takes precedence)}
- A61F 2240/001: Designing or manufacturing processes
- A61L 2400/08: Methods for forming porous structures using a negative form which is filled and then removed by pyrolysis or dissolution
- A61L 2400/18: Modification of implant surfaces in order to improve biocompatibility, cell growth, fixation of biomolecules, e.g. plasma treatment
- A61L 2430/04: for mammary reconstruction
- B29C 41/14: Dipping a core {(B29C41/10 takes precedence)}
- B29C 65/483: {Reactive adhesives, e.g. chemically curing adhesives}
- B29C 66/71: {characterised by the composition of the plastics material of the parts to be joined (welding bar compositions B29C65/125)}
- B29C 66/727: {being porous, e.g. foam}
- B29L 2031/7532: {Artificial members, protheses}
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)
- A61L: METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES (preservation of bodies or disinfecting characterised by the agents employed A01N; preserving, e.g. sterilising, food or foodstuffs A23; preparations for medical, dental or toiletry purposes A61K)
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES

## Abstract

Methods for creating a foam-like texture on an implantable material are provided. More particularly, methods for creating foam-like texture on implantable silicone materials are provided.

## Claims

### Claim 1

A textured breast prosthesis made by the steps of:
applying a base coat to a breast implant mandrel;
applying to the base coat, an uncured silicone dispersion;
placing a polyurethane foam sheet onto the silicone dispersion;
applying pressure to integrate the polyurethane foam and the silicone dispersion;
curing the silicone dispersion with the polyurethane foam integrated thereto;
after the step of curing, removing the polyurethane foam from the cured silicone by application of a solvent capable of dissolving polyurethane, to thereby obtain a textured breast implant shell.

### Claim 2 (depends on 1)

The prosthesis of claim 1 wherein the thickness of the polyurethane foam sheet is between about 0.1 mm to about 250 mm.

### Claim 3 (depends on 1)

The prosthesis of claim 1 wherein the thickness of the silicone dispersion is between about 0.1 mm to about 50 mm.

### Claim 4 (depends on 1)

The prosthesis of claim 1 wherein the solvent is hydrochloric acid.

### Claim 5 (depends on 1)

The prosthesis of claim 1 wherein the solvent is hexane.

### Claim 6 (depends on 1)

The prosthesis of claim 1 wherein the solvent is dimethyl sulfoxide (DMSO).

### Claim 7 (depends on 1)

The prosthesis of claim 1 wherein the solvent is hydrochloric acid.

### Claim 8

A textured breast prosthesis made by the steps of:
applying a texturing material onto a mandrel having the shape of a breast implant;
placing a polyurethane foam sheet onto the texturing material;
causing integration between the texturing material and the polyurethane foam sheet by pressing the polyurethane foam sheet into the texturing material;
generating a composite of cured texturing material and polyurethane foam by curing the texturing material after the step of causing integration; and
after the step of generating the composite by curing, removing the polyurethane foam from the cured texturing material by application of a solvent of polyurethane to the composite, to thereby obtain a textured breast implant shell.

### Claim 9 (depends on 8)

The prosthesis of claim 8, further comprising using clamps to stabilize the polyurethane foam sheet as it is placed onto and integrated with the texturing material.

### Claim 10 (depends on 8)

The prosthesis of claim 8, wherein the texturing material is a silicone material.

### Claim 11 (depends on 8)

The prosthesis of claim 8 wherein the thickness of the polyurethane foam sheet is between about 0.1 mm to about 250 mm.

### Claim 12 (depends on 8)

The prosthesis of claim 8 wherein the thickness of the silicone dispersion is between about 0.1 mm to about 50 mm.

### Claim 13 (depends on 8)

The prosthesis of claim 8 wherein the solvent is hydrochloric acid.

### Claim 14 (depends on 8)

The prosthesis of claim 8 wherein the solvent is hexane.

### Claim 15 (depends on 8)

The prosthesis of claim 8 wherein the solvent is dimethyl sulfoxide (DMSO).

### Claim 16 (depends on 8)

The prosthesis of claim 8 wherein the solvent is hydrochloric acid.
