# US 2014/0155659 A1 · PROCESS FOR THE MANUFACTURE OF 2-CHLORO-3,3,3-TRIFLUOROPROPENE (HCFO 1233xf) BY LIQUID PHASE FLUORINATION OF PENTACHLOROPROPANE

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- Number: US 2014/0155659 A1
- Document ID: US20140155659A1
- Status: Published application
- Kind: A1
- Application number: 13/885,470
- Filed: 2010-11-15
- Published: 2014-06-05
- Earliest claimed: 2010-11-15
- Assignees: Arkema France
- Inventors: Laurent Wendlinger; Anne Pigamo; Phillipe Bonnet
- Web page: https://patentgrep.com/patent/US20140155659A1

## CPC

- C07C 17/206: {the other compound being HX}
- C07C 17/25: by splitting-off hydrogen halides from halogenated hydrocarbons
- C07C 17/383: by distillation
- C07C: ACYCLIC OR CARBOCYCLIC COMPOUNDS

## Abstract

Process of catalytic fluorination in liquid phase of product 1,1,1,2,3-pentachloropropane or/and 1,1,2,2,3-pentachloropropane into product 2-chloro-3,3,3-trifluoropropene in presence of a catalyst.

## Claims

### Claim 1

Process comprising fluorination in the liquid phase of 1,1,1,2,3-pentachloropropane or/and 1,1,2,2,3-pentachloropropane into 2-chloro-3,3,3-trifluoropropene, with HF, in the presence of a catalyst.

### Claim 2 (depends on 1)

Process according to claim 1, which is carried out in an organic medium.

### Claim 3 (depends on 1)

Process according to claim 1, carried out in a solvent.

### Claim 4 (depends on 3)

Process according to claim 3, in which the solvent is present in a dilution ratio of at least 20% with respect to said organic medium.

### Claim 5 (depends on 3)

Process according to claim 3, in which the solvent is selected from the group consisting of 1,2-dichloroethane, 1,2,3-trichloropropane, 1-chloro-1-fluoroethane, 1,1-difluoroethane, 1,1-dichloroethane, 1,3-dichloro-1-fluorobutane, tetrachlorofluoropropane isomers, trichlorodifluoropropane isomers, dichlorotrifluoropropane isomers, 1,1,1,3,3-pentafluorobutane, 1,1,2-trichloro-2,2-difluoroethane, nitrated solvents, sulfones, 1,1,2-trichloro-2-fluoroethane, perchloroethylene, and mixtures thereof.

### Claim 6 (depends on 1)

Process according to claim 1, in which the catalyst is an ionic liquid.

### Claim 7 (depends on 1)

Process according to claim 1, in which the molar ratio catalyst 1,1,1,2,3-pentachloropropane or/and 1,1,2,2,3-pentachloropropane lies between 2 mol % and 90 mol %.

### Claim 8 (depends on 1)

Process according to claim 1 further comprising adding chlorine.

### Claim 9 (depends on 1)

Process according to claim 1 further comprising injecting gaseous anhydrous HCl.

### Claim 10 (depends on 9)

Process according to the claim 9, in which the flow of gas, compared to the flow of 1,1,1,2,3-pentachloropropane or/and 1,1,2,2,3-pentachloropropane lies between 0.5:1 and 5:1.

### Claim 11 (depends on 1)

Process according to claim 1, in which the product of the reaction is withdrawn in the gaseous state.

### Claim 12 (depends on 1)

Process according to claim 1, in which the 1,1,1,2,2-pentachloropropane contains up to 20 mol % of isomer 1,1,2,2,3-pentachloropropane.

### Claim 13 (depends on 1)

Process according to claim 1, in which the temperature of the reaction ranges between 30° C. and 200° C.

### Claim 14 (depends on 1)

Process according to claim 1, in which the pressure of the reaction is higher than 2 bar.

### Claim 15 (depends on 1)

Process according to claim 1, in which the molar ratio of HF:1,1,1,2,3-pentachloropropane or/and 1,1,2,2,3-pentachloropropane lies between 0.5:1 and 50:1.

### Claim 16 (depends on 1)

Process according to claim 1 further comprising adding a stabilizer, selected from the group consisting of p-methoxyphenol, t-amylphenol, thymol, limonene, d,l-limonene, quinones, hydroquinones, epoxides, amines and their mixtures.

### Claim 17 (depends on 16)

Process according to claim 16, where the stabilizer is used in an amount of 5-1000 ppm.

### Claim 18 (depends on 1)

Process according to claim 1, comprising: contacting 1,1,1,2,3-pentachloropropane or/and 1,1,2,2,3-pentachloropropane with hydrogen fluoride in a liquid phase in an organic medium under conditions sufficient to form a reaction mixture comprising 2-chloro-3,3,3-trifluoropropene; and
separating the reaction mixture into a first stream comprising HCl, and a second stream comprising HF and 2-chloro-3,3,3-trifluoropropene.

### Claim 19 (depends on 18)

Process according to claim 18, wherein the second stream comprises between 30 mol % and 70 mol % of 1233xf, between 30 mol % and 70 mol % of HF and less than 10 mol % of compounds of the series 242 and 243.

### Claim 20 (depends on 18)

Process according to claim 18, wherein step (ii) is a distillation step.

### Claim 21 (depends on 18)

Process according to claim 18 further comprising separating the second stream into a HF stream containing mainly HF, and an organic stream containing 2-chloro-3,3,3-trifluoropropene.

### Claim 22 (depends on 21)

Process according to claim 21, wherein the organic stream is purified.

### Claim 23 (depends on 18)

Process according to claim 18, further comprising a purging step for withdrawing heavies formed during said separating step.

### Claim 24 (depends on 18)

Process according to claim 18 carried out continuously.

### Claim 25 (depends on 3)

Process according to claim 3, in which the solvent is present in a dilution ratio between 20% and 80%.

### Claim 26 (depends on 3)

Process according to claim 3, in which the solvent is present in a dilution ratio between 40% and 60%.

### Claim 27 (depends on 5)

Process according to claim 5, in which the nitrated solvent is selected from the group consisting of nitromethane and nitrobenzene.

### Claim 28 (depends on 5)

Process according to claim 5, in which the sulfone is selected from the group consisting of tetramethylene sulfone and dimethyl sulfone.

### Claim 29 (depends on 5)

Process according to claim 5, in which the solvent is 1,1,2-trichloro-2,2-difluoroethane.

### Claim 30 (depends on 8)

Process according to claim 8 wherein the molar ratio of chlorine to 1,1,1,2,3-pentachloropropane or/and 1,1,2,2,3-pentachloropropane is from 0.05 to 20 mole %.

### Claim 31 (depends on 8)

Process according to claim 8 wherein the molar ratio of chlorine to 1,1,1,2,3-pentachloropropane or/and 1,1,2,2,3-pentachloropropane is from 0.5 to 15 mole %.

### Claim 32 (depends on 1)

Process according to claim 1 in which the temperature of the reaction ranges between 40° C. and 170° C.

### Claim 33 (depends on 1)

Process according to claim 1 in which the temperature of the reaction ranges between 50° C. and 150° C.

### Claim 34 (depends on 1)

Process according to claim 1 in which the pressure of the reaction is between 4 and 50 bar.

### Claim 35 (depends on 1)

Process according to claim 1, in which the pressure of the reaction is between 5 and 25 bar.

### Claim 36 (depends on 1)

Process according to claim 1, in which the molar ratio of HF:1,1,1,2,3-pentachloropropane or/and 1,1,2,2,3-pentachloropropane lies between 3:1 with 20:1.

### Claim 37 (depends on 1)

Process according to claim 1, in which the molar ratio of HF:1,1,1,2,3-pentachloropropane or/and 1,1,2,2,3-pentachloropropane is about 5:1.

### Claim 38 (depends on 16)

Process according to claim 16, where the stabilizer is used in an amount of 10-500 ppm.

### Claim 39 (depends on 18)

Process according to claim 18, wherein the second stream comprises between 30 mol % and 70 mol % of 1233xf, between 30 mol % and 70 mol % of HF and less than 5 mol %, of compounds of the series 242 and 243.

### Claim 40 (depends on 21)

Process according to claim 21 wherein said separation is via decantation.

### Claim 41 (depends on 2)

Process according to claim 2, wherein said organic medium further comprises a solvent.

### Claim 42 (depends on 40)

Process according to claim 40, in which the solvent is present in a dilution ratio of at least 20% with respect to said organic medium.

### Claim 43 (depends on 41)

Process according to claim 41, in which the solvent is selected from the group consisting of 1,2-dichloroethane, 1,2,3-trichloropropane, 1-chloro-1-fluoroethane, 1,1-difluoroethane, 1,1-dichloroethane, 1,3-dichloro-1-fluorobutane, tetrachlorofluoropropane isomers, trichlorodifluoropropane isomers, dichlorotrifluoropropane isomers, 1,1,1,3,3-pentafluorobutane, 1,1,2-trichloro-2,2-difluoroethane, nitrated solvents, sulfones, 1,1,2-trichloro-2-fluoroethane, perchloroethylene, and mixtures thereof.
