# US 2014/0154954 A1 · Automated polishing systems and methods

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- Number: US 2014/0154954 A1
- Document ID: US20140154954A1
- Status: Published application
- Kind: A1
- Application number: 13/693,253
- Filed: 2012-12-04
- Published: 2014-06-05
- Earliest claimed: 2012-12-04
- Assignees: General Electric Company
- Applicants: General Electric Company
- Inventors: Mark Lawrence Hunt
- Web page: https://patentgrep.com/patent/US20140154954A1

## CPC

- B24B 49/16: taking regard of the load
- B24B 19/14: for grinding turbine blades, propeller blades or the like (using grinding belts B24B21/16)
- B24B 49/105: {using eddy currents}
- B24B 51/00: Arrangements for automatic control of a series of individual steps in grinding a workpiece (if applicable to other machine tools, G05B takes precedence)
- B24B: MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING (grinding of gear teeth B23F, of screw-threads B23G1/36; by electro-erosion B23H; abrasive or related blasting B24C; tools for grinding, buffing or sharpening B24D; polishing compositions C09G1/00; abrasives C09K3/14; electrolytic etching or polishing C25F3/00; grinding arrangements for use on assembled railway tracks E01B31/17); DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS

## Abstract

Automated polishing systems include a polisher for polishing the coating on the article and a robotic positioner for moving the polisher relative to the article on an automated path, wherein the polisher polishes at least a part of the coating during movement, a force feedback sensor for determining a force of the polisher against the article during polishing, and a controller for maintaining the polisher within a predetermined force range against the article based at least in part on the force determined by the force feedback sensor.

## Claims

### Claim 1

An automated polishing system for polishing an article having a coating, the automated polisher comprising:
a polisher for polishing the coating on the article;
a robotic positioner for moving the polisher relative to the article on an automated path, wherein the polisher polishes at least a part of the coating during movement;
a force feedback sensor for determining a force of the polisher against the article during polishing; and,
a controller for maintaining the polisher within a predetermined force range against the article based at least in part on the force determined by the force feedback sensor.

### Claim 2 (depends on 1)

The automated polishing system of claim 1, wherein the controller changes one or more polishing parameters of the polisher while polishing.

### Claim 3 (depends on 2)

The automated polishing system of claim 2, wherein the one or more polishing parameters are changed based on an initial inspection of the article prior to polishing.

### Claim 4 (depends on 3)

The automated polishing system of claim 3, wherein the initial inspection comprises an eddy current inspection of the article.

### Claim 5 (depends on 3)

The automated polishing system of claim 3, wherein initial inspection utilizes the robotic positioner.

### Claim 6 (depends on 3)

The automated polishing system of claim 3, wherein the initial inspection identifies locations of cooling holes in the article.

### Claim 7 (depends on 6)

The automated polishing system of claim 6 further comprising a cooling hole clearing device for clearing the cooling holes identified by the initial inspection.

### Claim 8 (depends on 2)

The automated polishing system of claim 2, wherein the one or more polishing parameters comprises an RPM of the polisher.

### Claim 9 (depends on 2)

The automated polishing system of claim 2, wherein the one or more polishing parameters comprises a polishing angle of the polisher against the article.

### Claim 10 (depends on 2)

The automated polishing system of claim 2, wherein the one or more polishing parameters comprises a travel speed of the polisher across the article.

### Claim 11 (depends on 2)

The automated polishing system of claim 2, wherein the one or more polishing parameters comprises the predetermined force range.

### Claim 12 (depends on 1)

The automated polishing system of claim 1, wherein the article comprise a turbine component.

### Claim 13

A method for polishing an article having a coating, the method comprising:
moving a polisher relative to the article on an automated path using a robotic positioner, wherein the polisher polishes at least a part of the coating during movement;
determining a force of the polisher against the article during polishing using a force feedback sensor; and,
adjusting the movement of the polisher along the automated path to maintain the force of the polisher against the article within a predetermined force range based at least in part on the force determined by the force feedback sensor.

### Claim 14 (depends on 13)

The method of claim 13 further comprising changing one or more polishing parameters while polishing.

### Claim 15 (depends on 14)

The method of claim 14, wherein the one or more polishing parameters are changed based on an initial inspection of the article prior to polishing.

### Claim 16 (depends on 15)

The method of claim 15, wherein the initial inspection identifies locations of cooling holes in the article.

### Claim 17 (depends on 16)

The method of claim 16 further comprising clearing the one or more cooling holes using a hole clearing device after polishing at least a part of the coating.

### Claim 18 (depends on 17)

The method of claim 17, wherein the force feedback sensor determines a clearing force of the hole clearing device against the article when clearing the one or more cooling holes.

### Claim 19 (depends on 13)

The method of claim 13, wherein moving the polisher relative to the article comprises moving the polisher while keeping the article stationary.

### Claim 20 (depends on 13)

The method of claim 13, wherein the article comprises a turbine component.
