# US 2014/0154618 A1 · Electrophotographic photosensitive member, method for producing electrophotographic photosensitive member, process cartridge and electrophotographic apparatus

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- Number: US 2014/0154618 A1
- Document ID: US20140154618A1
- Status: Published application
- Kind: A1
- Application number: 14/079,390
- Filed: 2013-11-13
- Published: 2014-06-05
- Earliest claimed: 2012-11-30
- Assignees: Canon Kabushiki Kaisha
- Applicants: Canon Kabushiki Kaisha
- Inventors: Akihiro Maruyama; Harunobu Ogaki; Yuki Yamamoto
- Web page: https://patentgrep.com/patent/US20140154618A1

## CPC

- G03G 5/078: {comprising silicon atoms}
- G03G 5/0546: {Polymers comprising at least one carboxyl radical, e.g. polyacrylic acid, polycrotonic acid, polymaleic acid; Derivatives thereof, e.g. their esters, salts, anhydrides, nitriles, amides}
- G03G 5/056: {Polyesters}
- G03G 5/0564: {Polycarbonates}
- G03G 5/0578: {Polycondensates comprising silicon atoms in the main chain}
- G03G 5/0589: {Macromolecular compounds characterised by specific side-chain substituents or end groups}
- G03G 5/14734: {Polymers comprising at least one carboxyl radical, e.g. polyacrylic acid, polycrotonic acid, polymaleic acid; Derivatives thereof, e.g. their esters, salts, anhydrides, nitriles, amides}
- G03G 5/14752: {Polyesters}
- G03G 5/14756: {Polycarbonates}
- G03G 5/14773: {Polycondensates comprising silicon atoms in the main chain}
- G03G 5/14786: {Macromolecular compounds characterised by specific side-chain substituents or end groups}
- G03G 5/14791: {Macromolecular compounds characterised by their structure, e.g. block polymers, reticulated polymers, or by their chemical properties, e.g. by molecular weight or acidity}
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

A charge-transporting layer of an electrophotographic photosensitive member contains a charge-transporting substance, a resin A having a specific structural unit and a resin C having a specific structural unit as resins, and a compound D having a specific structural unit, and the charge-transporting layer contains domains containing the resin A1, the resin A2 and the compound D in a matrix containing the charge-transporting substance and the resin C.

## Claims

### Claim 1

An electrophotographic photosensitive member comprising:
a support;
a charge-generating layer formed on the support; and
a charge-transporting layer formed on the charge-generating layer;
wherein the charge-transporting layer is a surface layer of the electrophotographic photosensitive member, and
the charge-transporting layer has a matrix-domain structure having:
a domain which comprises:
a compound D having a structural unit represented by the following formula (O-1) and a structural unit represented by the following formula (O-2); and
at least one resin selected from the group consisting of:
a resin A1 having a structural unit represented by the following formula (A-1) and a structural unit represented by the following formula (B), and
a resin A2 having a structural unit represented by the following formula (A-2) and a structural unit represented by the following formula (B); and
a matrix which comprises:
a resin C having a structural unit represented by the following formula (C); and
a charge-transporting substance;
wherein
a content of the structural unit represented by the formula (A-1) and the structural unit represented by the formula (A-2) is from 10% by mass to 40% by mass based on the total mass of the resin A1 and the resin A2,
where,
m11 represents 0 or 1,
X11 represents an ortho-phenylene group, a meta-phenylene group, a para-phenylene group, a bivalent group having two para-phenylene groups bonded with a methylene group, or a bivalent group having two para-phenylene groups bonded with an oxygen atom,
Z11 and Z12 each independently represents an alkylene group having 1 to 4 carbon atoms,
R11 to R14 each independently represents an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and
n11 represents the repetition number of a structure within brackets, and an average of n11 in the resin A1 ranges from 20 to 150,
where,
m21 represents 0 or 1,
X21 represents an ortho-phenylene group, a meta-phenylene group, a para-phenylene group, a bivalent group having two para-phenylene groups bonded with a methylene group, or a bivalent group having two para-phenylene groups bonded with an oxygen atom,
Z21 to Z23 each independently represents an alkylene group having 1 to 4 carbon atoms,
R16 to R27 each independently represents an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and
n21, n22 and n23 each independently represents the repetition number of a structure within brackets, an average of n21 in the resin A2 ranges from 1 to 10, an average of n22 in the resin A2 ranges from 1 to 10, and an average of n23 in the resin A2 ranges from 20 to 200,
where,
m31 represents 0 or 1,
X31 represents an ortho-phenylene group, a meta-phenylene group, a para-phenylene group, a bivalent group having two para-phenylene groups bonded with a methylene group, or a bivalent group having two para-phenylene groups bonded with an oxygen atom,
Y31 represents a single bond, a methylene group, an ethylidene group, a propylidene group, a cyclohexylidene group, a phenylmethylene group, a phenylethylidene group or an oxygen atom, and
R31 to R38 each independently represents a hydrogen atom or a methyl group,
where,
m41 represents 0 or 1,
X41 represents an ortho-phenylene group, a meta-phenylene group, a para-phenylene group, a bivalent group having two para-phenylene groups bonded with a methylene group, or a bivalent group having two para-phenylene groups bonded with an oxygen atom,
Y41 represents a single bond, a methylene group, an ethylidene group, a propylidene group, a cyclohexylidene group, a phenylmethylene group, a phenylethylidene group or an oxygen atom, and
R41 to R48 each independently represents a hydrogen atom or a methyl group,
where,
R64 represents a hydrogen atom or a methyl group,
R62 represents a phenyl group, a cyano group, a carbamoyl group, or a group represented by the formula —COOR64, where R64 represents a hydrogen atom, a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a 2-ethylhexyl group, a nonyl group, an isononyl group, a cyclohexyl group, a 2-methoxyethyl group or a 2-hydroxyethyl group,
R63 represents a hydrogen atom or a methyl group, and
n61 represents the repetition number of a structure within brackets, and an average of n61 in the compound D ranges from 1 to 500.

### Claim 2 (depends on 1)

The electrophotographic photosensitive member according to claim 1, wherein a content of the compound D in the charge-transporting layer is from 1% by mass to 50% by mass based on the total mass of the resin A1 and the resin A2.

### Claim 3 (depends on 1)

The electrophotographic photosensitive member according to claim 1, wherein R62 represents a phenyl group or a group represented by the formula —COOR64,
where R64 represents a hydrogen atom, a methyl group, a 2-ethylhexyl group, a 2-methoxyethyl group or a 2-hydroxyethyl group.

### Claim 4 (depends on 1)

The electrophotographic photosensitive member according to claim 1, wherein a content of the compound D is from 0.1% by mass to 20% by mass based on a total mass of all resins contained in the charge-transporting layer.

### Claim 5 (depends on 1)

The electrophotographic photosensitive member according to claim 1, wherein the charge-transporting substance is at least one selected from the group consisting of a triarylamine compound, a hydrazone compound, a butadiene compound and an enamine compound.

### Claim 6 (depends on 1)

The electrophotographic photosensitive member according to claim 1, wherein a content of the charge-transporting substance is from 25% by mass to 70% by mass based on a total mass of the charge-transporting layer.

### Claim 7 (depends on 1)

The electrophotographic photosensitive member according to claim 1, wherein a total content of the resin A1 and the resin A2 is from 5% by mass to 50% by mass based on a total mass of all resins contained in the charge-transporting layer.

### Claim 8

A method for producing an electrophotographic photosensitive member comprising a support, a charge-generating layer formed on the support, and a charge-transporting layer formed on the charge-generating layer, the charge-transporting layer being a surface layer of the electrophotographic photosensitive member, the method comprising:
preparing a charge-transporting layer coating solution containing:
at least one resin selected from the group consisting of:
a resin A1 having a structural unit represented by the following formula (A-1) and a structural unit represented by the following formula (B); and
a resin A2 having a structural unit represented by the following formula (A-2) and a structural unit represented by the following formula (B);
a compound D having a structural unit represented by the following formula (O-1) and a structural unit represented by the following formula (O-2);
a resin C having a structural unit represented by the following formula (C); and
a charge-transporting substance; and
forming the charge-transporting layer by forming a coating film of the charge-transporting layer coating solution and drying the coating film,
wherein a content of the structural unit represented by the formula (A-1) and the structural unit represented by the formula (A-2) is from 10% by mass to 40% by mass based on a total mass of the resin A1 and the resin A2,
where,
m11 represents 0 or 1,
X11 represents an ortho-phenylene group, a meta-phenylene group, a para-phenylene group, a bivalent group having two para-phenylene groups bonded with a methylene group, or a bivalent group having two para-phenylene groups bonded with an oxygen atom,
Z11 and Z12 each independently represents an alkylene group having 1 to 4 carbon atoms,
R11 to R14 each independently represents an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and
n11 represents the repetition number of a structure within brackets, and an average of n11 in the resin A1 ranges from 20 to 150,
where,
m21 represents 0 or 1,
X21 represents an ortho-phenylene group, a meta-phenylene group, a para-phenylene group, a bivalent group having two para-phenylene groups bonded with a methylene group, or a bivalent group having two para-phenylene groups bonded with an oxygen atom,
Z21 to Z23 each independently represents an alkylene group having 1 to 4 carbon atoms,
R16 to R27 each independently represents an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and
n21, n22 and n23 each independently represents the repetition number of a structure within brackets, an average of n21 in the resin A2 ranges from 1 to 10, an average of n22 in the resin A2 ranges from 1 to 10, and an average of n23 in the resin A2 ranges from 20 to 200,
where,
m31 represents 0 or 1,
X31 represents an ortho-phenylene group, a meta-phenylene group, a para-phenylene group, a bivalent group having two para-phenylene groups bonded with a methylene group, or a bivalent group having two para-phenylene groups bonded with an oxygen atom,
Y31 represents a single bond, a methylene group, an ethylidene group, a propylidene group, a cyclohexylidene group, a phenylmethylene group, a phenylethylidene group or an oxygen atom, and
R31 to R38 each independently represents a hydrogen atom or a methyl group,
where,
m41 represents 0 or 1,
X41 represents an ortho-phenylene group, a meta-phenylene group, a para-phenylene group, a bivalent group having two para-phenylene groups bonded with a methylene group, or a bivalent group having two para-phenylene groups bonded with an oxygen atom,
Y41 represents a single bond, a methylene group, an ethylidene group, a propylidene group, a cyclohexylidene group, a phenylmethylene group, a phenylethylidene group or an oxygen atom, and
R41 to R48 each independently represents a hydrogen atom or a methyl group,
where,
R61 represents a hydrogen atom or a methyl group,
R62 represents a phenyl group, a cyano group, a carbamoyl group, or a group represented by the formula —COOR64, where R64 represents a hydrogen atom, a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a 2-ethylhexyl group, a nonyl group, an isononyl group, a cyclohexyl group, a 2-methoxyethyl group or a 2-hydroxyethyl group,
R63 represents a hydrogen atom or a methyl group, and
n61 represents the repetition number of a structure within brackets, and an average of n61 in the compound D ranges from 1 to 500.

### Claim 9 (depends on 1)

A process cartridge detachably attachable to a main body of an electrophotographic apparatus, wherein the process cartridge integrally supports:
the electrophotographic photosensitive member according to claim 1, and
at least one device selected from the group consisting of a charging device, a developing device, a transferring device and a cleaning device.

### Claim 10 (depends on 1)

An electrophotographic apparatus comprising:
the electrophotographic photosensitive member according to claim 1; and
a charging device, an exposing device, a developing device and a transferring device.
