# US 2014/0154094 A1 · Nickel alloy and articles

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- Number: US 2014/0154094 A1
- Document ID: US20140154094A1
- Status: Published application
- Kind: A1
- Application number: 14/105,550
- Filed: 2013-12-13
- Published: 2014-06-05
- Earliest claimed: 2010-07-27
- Assignees: General Electric Copmpany
- Applicants: General Electric Copmpany
- Inventors: Richard DiDomizio; Judson Sloan Marte; Pazhayannur Ramanathan Subramanian
- Web page: https://patentgrep.com/patent/US20140154094A1

## CPC

- C22C 19/056: {with the maximum Cr content being at least 10% but less than 20%}
- C22C 19/03: based on nickel
- C22C 19/05: with chromium
- C22C 19/07: based on cobalt
- C22F 1/10: of nickel or cobalt or alloys based thereon
- C22C: ALLOYS (treatment of alloys C21D, C22F)
- C22F: CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS (surface treatment of metallic material involving at least one process provided for in class C23 and at least one process covered by this subclass, C23F17/00)

## Abstract

Articles suitable for use in high temperature applications, such as turbomachinery components, and methods for making such articles, are provided. One embodiment is an article. The article comprises a material comprising a plurality of L12-structured gamma-prime phase precipitates distributed within a matrix phase at a concentration of at least 20% by volume, wherein the gamma-prime phase precipitates are less than 1 micrometer in size, and a plurality of A3-structured eta phase precipitates distributed within the matrix phase at a concentration in the range from about 1% to about 25% by volume. The solvus temperature of the eta phase is higher than the solvus temperature of the gamma-prime phase. Moreover, the material has a median grain size less than 10 micrometers.

## Claims

### Claim 1

An article comprising: a material comprising the following elements, in weight percent:
at least about 40% nickel,
from about 1.5% to about 8% titanium, and
from about 1.5% to about 4.5% aluminum,
wherein a weight ratio of titanium to aluminum is in the range from about 1 to about 4,
a plurality of L12-structured ordered gamma-prime phase precipitates distributed within a matrix phase at a concentration of at least 20% by volume, wherein the gamma-prime phase precipitates are less than 1 micrometer in size, and
a plurality of A3-structured ordered eta phase precipitates distributed within the matrix phase at a concentration in the range from about 3% to about 25% by volume, wherein a solvus temperature of the eta phase is higher than a solvus temperature of the gamma-prime phase,
wherein the material has a median grain size less than 10 micrometers.

### Claim 2 (depends on 1)

The article of claim 1, wherein the eta phase solvus temperature is greater than about 1100 degrees Celsius.

### Claim 3 (depends on 1)

The article of claim 1, wherein the concentration of eta phase is in the range from about 3% to about 15% by volume.

### Claim 4 (depends on 1)

The article of claim 1, wherein the concentration of eta phase is in the range from about 5% to about 10% by volume.

### Claim 5 (depends on 1)

The article of claim 1, wherein the plurality of eta phase precipitates have a mean aspect ratio less than about 30.

### Claim 6 (depends on 1)

The article of claim 1, wherein the plurality of eta phase precipitates has a median size less than about five times the grain size of the material.

### Claim 7 (depends on 1)

The article of claim 1, wherein the plurality of eta phase precipitates has a median size less than about three times the grain size of the material.

### Claim 8 (depends on 1)

The article of claim 1, wherein the material has a median grain size of less than 3 micrometers.

### Claim 9 (depends on 1)

The article of claim 1, wherein the material has a median grain size of less than 1 micrometer.

### Claim 10 (depends on 1)

The article of claim 1, wherein the material further comprises
from about 2% to about 8% tantalum,
from about 11.5% to about 15% chromium,
from about 15% to about 30% cobalt,
from about 0.02% to about 0.2% carbon,
from about 0.01% to about 0.05% boron,
from about 0.02% to about 0.1% zirconium
up to about 7% molybdenum, up to about 2% niobium, and
up to about 1% hafnium.

### Claim 11 (depends on 1)

The article of claim 1, wherein the material comprises, in weight percent,
from about 3% to about 6% titanium,
from about 4% to about 6% tantalum,
from about 2% to about 3.5% aluminum,
from about 11.5% to about 13% chromium,
from about 16% to about 20% cobalt,
from about 0.03% to about 0.1% carbon,
from about 0.02% to about 0.08% zirconium
from about 1% to about 4% molybdenum,
from about 0.75% to about 1.25% niobium,
from about 2% to about 5% tungsten, and
from about 0.1% to about 0.6% hafnium.

### Claim 12 (depends on 1)

The article of claim 1, wherein the ratio of titanium to aluminum is in the range from about 1.25 to about 3.

### Claim 13 (depends on 1)

The article of claim 1, wherein the ratio of titanium to aluminum is in the range from about 1.5 to about 2.5.

### Claim 14 (depends on 1)

The article of claim 1, wherein the article comprises a component for a gas turbine assembly.

### Claim 15 (depends on 14)

The article of claim 14, wherein the component is a disk, a wheel, a vane, a compressor blade, a shroud, or a combustor component.

### Claim 16

An article comprising: a material comprising, in weight percent,
at least about 40% nickel,
from about 3% to about 6% titanium,
from about 4% to about 6% tantalum,
from about 2% to about 3.5% aluminum,
from about 11.5% to about 13% chromium,
from about 16% to about 20% cobalt,
from about 0.03% to about 0.1% carbon,
from about 0.02% to about 0.08% zirconium
from about 1% to about 4% molybdenum,
from about 0.75% to about 1.25% niobium,
from about 2% to about 5% tungsten, and
from about 0.1% to about 0.6% hafnium,
wherein a weight ratio of titanium to aluminum is in the range from about 1 to about 4;
wherein the material further comprises
a plurality of L12-structured ordered gamma-prime phase precipitates distributed within a matrix phase at a concentration of at least 20% by volume, wherein the gamma-prime phase precipitates are less than 1 micrometer in size, and
a plurality of A3-structured ordered eta phase precipitates distributed within the matrix phase at a concentration in the range from about 3% to about 25% by volume, wherein a solvus temperature of the eta phase is higher than a solvus temperature of the gamma-prime phase,
wherein the material has a median grain size less than 3 micrometers, and wherein the plurality of eta phase precipitates has a median size less than about five times the grain size of the material.
