# US 2014/0153886 A1 · Fiber optic cables allowing fiber translation to reduce bend attenuation

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- Number: US 2014/0153886 A1
- Document ID: US20140153886A1
- Status: Published application
- Kind: A1
- Application number: 14/176,342
- Filed: 2014-02-10
- Published: 2014-06-05
- Earliest claimed: 2011-06-10
- Assignees: Corning Optical Communications LLC
- Applicants: Corning Optical Communications LLC
- Inventors: James Arthur Register, III; Reginald Roberts; Randall Dwaine Tuttle
- Web page: https://patentgrep.com/patent/US20140153886A1

## CPC

- G02B 6/4433: {Double reinforcement laying in straight line with optical transmission element}
- G02B 6/44: Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables (cables incorporating electric conductors and optical fibres {where features relating to the optical fibres are not of interest} H01B11/22)
- G02B 6/4401: {Optical cables (glass fibres with a protective coating G02B6/02395)}
- G02B 6/4429: {Means specially adapted for strengthening or protecting the cables}
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS

## Abstract

A cable includes a channel with an aspect ratio that houses optical fibers therein. The cable includes first and second stranded conductors on opposing sides of the channel. The channel is arranged with respect to the stranded conductors so that the fibers assume low strain positions in the channel when the cable is bent.

## Claims

### Claim 1

A fiber optic cable configured for use in consumer electronics applications, including connecting computer peripherals, the fiber optic cable comprising:
(A) colored optical fibers, each of the optical fibers comprising a glass core and cladding, wherein the optical fibers are non-buffered optical fibers;
(B) a polymer jacket having an outer periphery and a channel periphery that defines a channel through which the optical fibers extend,
wherein the channel extends the entire length of the cable,
wherein the shape of the channel is selected to allow the optical fibers to translate therein when the cable is bent;
wherein the channel has a height that is generally measured along a first axis and a width that is generally measured along a second axis, wherein the height of the channel is greater than the width of the channel, wherein the optical fibers may move along the first axis;
wherein the channel has an aspect ratio, obtained by dividing the height of the channel by the width of the channel, of at least 1.5;
wherein the outer periphery of the jacket constitutes the exterior of the fiber optic cable;
wherein the fiber optic cable is circular in cross-section;
wherein the fiber optic cable has a particularly small footprint such that the diameter of the circular cross-section is about 3 millimeters;
(C) first and second bend-control elements,
wherein the bend-control elements provide a preferential bend characteristic to the fiber optic cable such that the fiber optic cable is inclined to twist when subjected to bending stresses so that the fiber optic cable bends about the second axis and the optical fibers will tend to move in the channel to assume a state of lower strain;
wherein the bend control elements are arranged on opposite sides of the channel from one another and are aligned with the second axis,
wherein the bend-control elements are wholly embedded in the jacket,
wherein the bend control elements comprise electrically-conductive material and wherein the electrically-conductive material is metallic;
wherein the bend control elements are spaced apart from the interior of the channel by a distance of at least 0.15 millimeters, thereby providing sufficient separation to mitigate pinching or other direct- or indirect-interaction that may attenuate, damage, or otherwise influence the optical fibers when the cable is bent.

### Claim 2 (depends on 1)

The fiber optic cable of claim 1, wherein the electrically-conductive material is steel, and wherein the bend control elements are non-insulated in that the steel is embedded in the jacket without additional insulating material.

### Claim 3 (depends on 2)

The fiber optic cable of claim 2, wherein the steel of the bend control elements is stranded, thereby providing tensile strength to the cable while retaining good flexibility so that the fiber optic cable is relatively easy to bend.

### Claim 4 (depends on 3)

The fiber optic cable of claim 3, wherein the bend-control elements have a diameter that is in the range of about 0.3 millimeters or less, facilitating the particularly small footprint of the fiber optic cable.

### Claim 5 (depends on 1)

The fiber optic cable of claim 1, wherein the fiber optic cable not merely comprises, but consists essentially of elements (A), (B), and (C).

### Claim 6 (depends on 5)

The fiber optic cable of claim 5, wherein the diameter of the fiber optic cable is, more specifically, in the range of 2.9 to 3.5 millimeters.

### Claim 7 (depends on 6)

The fiber optic cable of claim 6, wherein the optical fibers are precisely four optical fibers.

### Claim 8

A fiber optic cable configured for use in consumer electronics applications, including connecting computer peripherals, the fiber optic cable comprising:
(A) colored optical fibers, each of the optical fibers comprising a glass core and cladding, wherein the optical fibers are non-buffered optical fibers;
(B) a polymer jacket having an outer periphery and a channel periphery that defines a channel through which the optical fibers extend,
wherein the shape of the channel is selected to allow the optical fibers to translate therein when the cable is bent;
wherein the cable cross-section can be bisected by a first axis and by a second axis, the first and second axes being perpendicular to one another, wherein the channel has a height that is generally measured along the first axis and a width that is generally measured along the second axis, wherein the height of the channel is greater than the width of the channel, wherein the optical fibers may move along the first axis;
wherein the channel has an aspect ratio, obtained by dividing the height of the channel by the width of the channel, of at least 1.5;
wherein the outer periphery of the jacket constitutes the exterior of the fiber optic cable;
wherein the fiber optic cable is circular in cross-section;
wherein the fiber optic cable has a particularly small footprint such that the diameter of the circular cross-section is about 3 millimeters;
(C) first and second bend-control elements,
wherein the bend-control elements provide a preferential bend characteristic to the fiber optic cable such that the fiber optic cable is inclined to twist when subjected to bending stresses so that the fiber optic cable bends about the second axis and the optical fibers will tend to move in the channel to assume a state of lower strain;
wherein the bend control elements are arranged on opposite sides of the channel from one another and are aligned with the second axis,
wherein the bend-control elements are wholly embedded in the jacket,
wherein the bend control elements comprise electrically-conductive material and wherein the electrically-conductive material is metallic;
wherein the bend control elements are spaced apart from the interior of the channel by a distance of at least 0.15 millimeters, thereby providing sufficient separation to mitigate pinching or other direct- or indirect-interaction that may attenuate, damage, or otherwise influence the optical fibers when the cable is bent.

### Claim 9 (depends on 8)

The fiber optic cable of claim 8, wherein the electrically-conductive material is steel, wherein the bend control elements are non-insulated in that the steel is embedded in the jacket without additional insulating material, and wherein the steel of the bend control elements is stranded, thereby providing tensile strength to the cable while retaining good flexibility so that the fiber optic cable is relatively easy to bend.

### Claim 10 (depends on 9)

The fiber optic cable of claim 9, wherein the bend-control elements have a diameter that is in the range of about 0.3 millimeters or less, facilitating the particularly small footprint of the fiber optic cable.

### Claim 11 (depends on 8)

The fiber optic cable of claim 8, wherein the fiber optic cable not merely comprises, but consists essentially of elements (A), (B), and (C).

### Claim 12 (depends on 11)

The fiber optic cable of claim 11, wherein the diameter of the fiber optic cable is, more specifically, in the range of 2.9 to 3.5 millimeters.

### Claim 13 (depends on 12)

The fiber optic cable of claim 12, wherein the optical fibers are precisely four optical fibers.

### Claim 14

A fiber optic cable configured for use in consumer electronics applications, the fiber optic cable comprising:
(A) colored optical fibers, each of the optical fibers comprising a glass core and cladding, wherein the optical fibers are non-buffered optical fibers;
(B) a polymer jacket having an outer periphery and a channel periphery that defines a channel through which the optical fibers extend,
wherein the channel extends the entire length of the cable,
wherein the shape of the channel is selected to allow the optical fibers to translate therein when the cable is bent;
wherein the cable cross-section can be bisected by a first axis and by a second axis, the first and second axes being perpendicular to one another, wherein the channel has a height that is generally measured along the first axis and a width that is generally measured along the second axis, wherein the height of the channel is greater than the width of the channel, wherein the optical fibers may move along the first axis;
wherein the channel has an aspect ratio, obtained by dividing the height of the channel by the width of the channel, of at least 1.5;
wherein the outer periphery of the jacket constitutes the exterior of the fiber optic cable;
wherein the fiber optic cable is circular in cross-section;
wherein the fiber optic cable has a particularly small footprint such that the diameter of the circular cross-section is about 3 millimeters;
(C) first and second bend-control elements,
wherein the bend-control elements provide a preferential bend characteristic to the fiber optic cable such that the fiber optic cable is inclined to twist when subjected to bending stresses so that the fiber optic cable bends about the second axis and the optical fibers will tend to move in the channel;
wherein the bend control elements are arranged on opposite sides of the channel from one another and are aligned with the second axis,
wherein the bend-control elements are wholly embedded in the jacket,
wherein the bend control elements comprise electrically-conductive material and wherein the electrically-conductive material is metallic;
wherein the bend control elements are spaced apart from the interior of the channel by a distance of at least 0.15 millimeters.

### Claim 15 (depends on 14)

The fiber optic cable of claim 14, wherein the electrically-conductive material is steel, and wherein the bend control elements are non-insulated in that the steel is embedded in the jacket without additional insulating material.

### Claim 16 (depends on 15)

The fiber optic cable of claim 15, wherein the steel of the bend control elements is stranded, thereby providing tensile strength to the cable while retaining good flexibility so that the fiber optic cable is relatively easy to bend.

### Claim 17 (depends on 16)

The fiber optic cable of claim 16, wherein the bend-control elements have a diameter that is in the range of about 0.3 millimeters or less, facilitating the particularly small footprint of the fiber optic cable.

### Claim 18 (depends on 14)

The fiber optic cable of claim 14, wherein the fiber optic cable not merely comprises, but consists essentially of elements (A), (B), and (C).

### Claim 19 (depends on 18)

The fiber optic cable of claim 18, wherein the diameter of the fiber optic cable is, more specifically, in the range of 2.9 to 3.5 millimeters.

### Claim 20 (depends on 19)

The fiber optic cable of claim 19, wherein the optical fibers are precisely four optical fibers.
