# US 2014/0153308 A1 · Rectifier charge rate controller

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- Number: US 2014/0153308 A1
- Document ID: US20140153308A1
- Status: Published application
- Kind: A1
- Application number: 14/091,775
- Filed: 2013-11-27
- Published: 2014-06-05
- Earliest claimed: 2012-11-30
- Assignees: Control Techniques Limited
- Applicants: Control Techniques Limited
- Inventors: Simon David Hart; Stephen Berry
- Web page: https://patentgrep.com/patent/US20140153308A1

## CPC

- H02M 7/1626: {with automatic control of the output voltage or current}
- H02M 1/32: Means for protecting converters other than automatic disconnection
- H02M 1/0085: {Partially controlled bridges}
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)

## Abstract

A rectifier circuit comprising an AC input, at least one thyristor coupled to the AC input, a DC bus driven by the at least one thyristor, a controller arranged to: derive a first current in the DC bus, derive a maximum current demand on the DC bus, and provide a trigger signal to the at least one thyristor based on the derived maximum current and the derived first current.

## Claims

### Claim 1

A rectifier circuit comprising:
an AC input;
at least one thyristor coupled to the AC input, the at least one thyristor arranged to drive a DC bus;
a controller arranged to:
derive a first current in the DC bus;
derive a maximum current demand on the DC bus;
provide a trigger signal to the at least one thyristor based on the derived maximum current and the derived first current.

### Claim 2 (depends on 1)

The rectifier circuit of claim 1 wherein the trigger signal comprises a firing angle in relation to a voltage phase of the AC input.

### Claim 3 (depends on 1)

The rectifier circuit of claim 1 comprising a plurality of thyristors coupled to the AC input and arranged to drive the DC bus and wherein the controller is arranged to provide a trigger signal to each thyristor, and optionally wherein the AC input comprises a three-phase input and wherein each thyristor is coupled to a single phase of the AC input.

### Claim 4 (depends on 1)

The rectifier circuit of claim 1 wherein deriving the first current comprises measuring a voltage across a shunt resistor.

### Claim 5 (depends on 1)

The rectifier circuit of claim 1 wherein deriving a maximum current demand on the bus comprises retrieving a pre-determined value from a memory associated with the controller.

### Claim 6 (depends on 2)

The rectifier circuit of claim 2 wherein deriving a maximum current demand on the bus comprises retrieving a value from an external signal.

### Claim 7 (depends on 2)

The rectifier circuit of claim 2 wherein providing a trigger signal comprises retrieving a pre-determined value for a firing angle from a memory associated with the controller.

### Claim 8 (depends on 2)

The rectifier circuit of claim 2 wherein providing a trigger signal comprises calculating a value for a firing angle.

### Claim 9 (depends on 1)

The rectifier circuit of claim 1 whereby the trigger signal causes the DC bus voltage to rise linearly thereby providing a constant DC bus current.

### Claim 10 (depends on 1)

The rectifier circuit of claim 1 further comprising an over-current detection circuit operable to disable each thyristor, and optionally wherein the over-current detection circuit comprises a comparator arranged to compare the first current in the DC bus to a pre-determined over-current protection level and to disable the providing of a trigger signal to each thyristor if the first current exceeds the pre-determined over-current protection level.

### Claim 11

A method of controlling the current in a DC bus driven by a rectifier circuit comprising at least one thyristor coupled to an AC input and arranged to drive the DC bus, the method comprising the steps of:
deriving a first current in the DC bus;
deriving a maximum current demand on the DC bus;
providing a trigger signal to the at least one thyristor based on the derived maximum current and the derived first current.

### Claim 12 (depends on 11)

The method of claim 11 wherein the trigger signal comprises a firing angle in relation to a voltage phase of the AC input.

### Claim 13 (depends on 11)

The method of claim 11 wherein the rectifier circuit comprises a plurality of thyristors coupled to the AC input and arranged to drive the DC bus and wherein a trigger signal is provided to each thyristor.

### Claim 14 (depends on 11)

The method of claim 11 wherein the AC input comprises a three-phase input and wherein each thyristor is coupled to a single phase of the AC input.

### Claim 15 (depends on 11)

The method of claim 11 wherein deriving the first current comprises measuring a voltage across a shunt resistor.

### Claim 16 (depends on 11)

The method of claim 11 wherein deriving a maximum current demand on the bus comprises retrieving a pre-determined value from a memory associated with the controller, or retrieving a value from an external signal.

### Claim 17 (depends on 11)

The method of claim 11 wherein providing a trigger signal comprises retrieving a pre-determined value for a firing angle from a memory, or calculating a value for a firing angle.

### Claim 18 (depends on 11)

The method of claim 11 whereby providing a trigger signal causes the DC bus voltage to rise linearly thereby providing a constant DC bus current.

### Claim 19 (depends on 11)

The method of claim 11 further comprising the steps of comparing the first current in the DC bus to a pre-determined over-current protection level and disabling the providing of a trigger signal to each thyristor if the first current exceeds the pre-determined over-current protection level.

### Claim 20 (depends on 11)

The method of claim 11 wherein providing a trigger signal further comprises the step of comparing the derived maximum current demand with the derived first current.

### Claim 21 (depends on 20)

The method of claim 20 further comprising the steps of:
if the derived first current is less than the derived maximum current demand:
converting the difference in current to a voltage demand signal indicative of a desired change in the DC bus voltage;
retrieving a pre-determined firing angle value based on the voltage demand signal, or calculating a firing angle based on the voltage demand signal;
providing an adjusted firing angle to at least one thyristor;
and if the derived first current is greater than the derived maximum current demand:
providing an unchanged firing angle to the at least one thyristor.

### Claim 22 (depends on 21)

The method of claim 21 wherein the step of converting the difference in current to a voltage demand signal further comprises adding the voltage change demand signal to the previous voltage demand signal to obtain a new voltage demand signal, and optionally further comprises limiting the desired voltage change to a pre-determined voltage change increment before adding the voltage change demand signal to the previous voltage demand signal to obtain a new voltage demand signal.
