# US 2014/0151580 A1 · Methods of using polished silicon wafer strips for euv homogenizer

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- Number: US 2014/0151580 A1
- Document ID: US20140151580A1
- Status: Published application
- Kind: A1
- Application number: 14/082,676
- Filed: 2013-11-18
- Published: 2014-06-05
- Earliest claimed: 2012-11-30
- Assignees: KLA-Tencor Corporation
- Applicants: KLA-Tencor Corporation
- Inventors: Daimian Wang; Frank Chilese
- Web page: https://patentgrep.com/patent/US20140151580A1

## CPC

- G02B 19/0095: {for use with ultraviolet radiation}
- G02B 27/0994: {Fibers, light pipes (optical fibers per se G02B6/02)}
- G03F 1/84: Inspecting
- G03F 1/22: Masks or mask blanks for imaging by radiation of 100nm or shorter wavelength, e.g. X-ray masks, extreme ultraviolet [EUV] masks; Preparation thereof
- Y10T 29/49002: Electrical device making
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

The present invention is a light homogenizer or light tunnel with highly reflective sides that enable the focusing of EUV illumination. The sides of the homogenizer are cut from a highly polished silicon wafer. The wafer is coated with a reflective coating before the strips are cut from the wafer. The invention also includes a method for flattening the strips and applying a backing to the strips enabling easier manipulation of the strips during assembly and use.

## Claims

### Claim 1

A EUV light homogenizer for a EUV reticle inspection system comprising:
a hollow four sided tunnel, wherein said four sided tunnel include four flat strips, each of said four flat strips having an inner surface and an outer surface;
wherein each of said inner surfaces is coated with a high reflectivity coating; and, wherein said four strips are joined to form said four-sided tunnel.

### Claim 2 (depends on 1)

The EUV light homogenizer as recited in claim 1 further comprising a mounting substrate applied to said outer surface.

### Claim 3 (depends on 2)

The EUV light homogenizer as recited in claim 2 wherein said mounting substrate is a ceramic material.

### Claim 4 (depends on 2)

The EUV light homogenizer as recited in claim 2 wherein said mounting substrate is metal.

### Claim 5 (depends on 1)

The EUV light homogenizer as recited in claim 1 wherein said high reflectivity coating is ruthenium.

### Claim 6 (depends on 1)

The EUV light homogenizer as recited in claim 1 wherein said four strips are joined to form said four-sided tunnel using an epoxy, said epoxy having a low outgassing rate.

### Claim 7 (depends on 1)

The EUV light homogenizer as recited in claim 1 wherein said four-sided tunnel ranges in length from about 100 mm to about 800 mm.

### Claim 8 (depends on 7)

The EUV light homogenizer as recited in claim 7 wherein said EUV light homogenizer comprises two attached EUV light homogenizers, wherein said two attached EUV light homogenizers are attached lengthwise end-to-end.

### Claim 9 (depends on 1)

The EUV light homogenizer as recited in claim 1 wherein each of said four strips ranges in width from about 0.2 mm to about 4 mm.

### Claim 10 (depends on 1)

The EUV light homogenizer as recited in claim 1 wherein said four-sided tunnel is substantially rectangular in shape.

### Claim 11 (depends on 1)

The EUV light homogenizer as recited in claim 1 wherein purge gas is passed through said EUV light homogenizer.

### Claim 12 (depends on 11)

The EUV light homogenizer as recited in claim 11 wherein said purge gas is hydrogen.

### Claim 13 (depends on 11)

The EUV light homogenizer as recited in claim 11 wherein said purge gas is helium.

### Claim 14

A method of assembling a light tunnel for a EUV illumination reticle inspection system comprising:
polishing a silicon wafer;
coating said silicon wafer with a high reflectivity coating;
cutting said silicon wafer into at least four strips, each of said at least four strips having a first side and a second side, wherein said high reflectivity coating is on said first side;
applying mounting substrate to said second side of each of said at least four strips;
flattening each of said at least four strips against a flat surface; and,
assembling said at least four strips to form said light tunnel;
wherein each first side of said at least four strips forms a single interior surface of said light tunnel.

### Claim 15 (depends on 14)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 14 wherein said substrate mounting is ceramic.

### Claim 16 (depends on 14)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 14 wherein said substrate mounting is metal.

### Claim 17 (depends on 14)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 14 wherein flat surface defines a plurality of holes extending from a top of said flat surface through a bottom of said flat surface and wherein each of said at least four strips is flattened against said flat surface by a vacuum.

### Claim 18 (depends on 14)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 14 further comprising pressing each of said at least four strips against said flat surface.

### Claim 19 (depends on 14)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 14 further comprising the step of directing a purge gas through said tunnel.

### Claim 20 (depends on 19)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 19 wherein said purge gas is hydrogen.

### Claim 21 (depends on 19)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 19 wherein said purge gas is helium.

### Claim 22 (depends on 14)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 14 wherein said assembly of said at least four strips is performed using epoxy.

### Claim 23 (depends on 14)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 14 wherein said assembly of said at least four strips is performed using nut and bolt assemblies.

### Claim 24 (depends on 14)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 14 wherein said high reflectivity coating is ruthenium.

### Claim 25 (depends on 14)

The method of assembling a light tunnel for a EUV illumination reticle inspection as recited in claim 14 further comprising the step of attaching two assembled light tunnels lengthwise end-to-end.
