# US 2014/0151233 A1 · Electrodepositable Composition

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- Number: US 2014/0151233 A1
- Document ID: US20140151233A1
- Status: Published application
- Kind: A1
- Application number: 13/693,575
- Filed: 2012-12-04
- Published: 2014-06-05
- Earliest claimed: 2012-12-04
- Assignees: E. I. Du Pont de Nemours and Company
- Applicants: E I Du Pont De Nemours and Company
- Inventors: Allisa Gam
- Web page: https://patentgrep.com/patent/US20140151233A1

## CPC

- C25D 13/22: Servicing or operating {apparatus or multistep processes}
- C09D 5/4411: {Homopolymers or copolymers of acrylates or methacrylates}
- C25D: PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)

## Abstract

The present disclosure relates to a coating composition that can be applied to a conductive substrate via an anodic electrodeposition process, substrates coated with the coating composition and a process for applying the coating to a substrate. The electrodepositable coating composition is an aqueous dispersion comprising of an at least partially neutralized copolymer comprising α-olefin and unsaturated carboxylic acid and a curing agent. After a layer of the coating composition has been applied to the substrate, it can be heated to cure the coating and form a crosslinked network that provides a durable chip and corrosion resistant finish.

## Claims

### Claim at position 1

1-9. (canceled)

### Claim 10

A substrate coated with a layer of an electrodepositable coating composition wherein the electrodepositable coating composition is an aqueous dispersion comprising a film forming binder wherein the film forming binder consists essentially of:
i) an at least partially neutralized copolymer comprising α-olefin and unsaturated carboxylic acid; and
ii) a curing agent,
wherein the curing agent consists of zinc peroxide, magnesium peroxide, barium peroxide, strontium peroxide, cadmium peroxide, titanium peroxide, or a combination thereof.

### Claim 11

A substrate coated with a dried and cured layer of an electrodepositable coating composition wherein the electrodepositable coating composition is an aqueous dispersion comprising a film forming binder wherein the film forming binder consists essentially of:
i) an at least partially neutralized copolymer comprising α-olefin and unsaturated carboxylic acid; and
ii) a curing agent,
wherein the curing agent consists of zinc peroxide, magnesium peroxide, barium peroxide, strontium peroxide, cadmium peroxide, titanium peroxide, or a combination thereof.

### Claim at position 4

12-18. (canceled)

### Claim 19

A process of producing a layer of a coating composition on a substrate said process comprising the steps of;
A) providing a bath of an anodic electrodepositable coating composition wherein the electrodepositable coating composition is an aqueous dispersion comprising a film forming binder wherein the film forming binder consists essentially of:
i) an at least partially neutralized copolymer comprising α-olefin and unsaturated carboxylic acid; and
ii) a curing agent,
wherein the curing agent consists of zinc peroxide, magnesium peroxide, barium peroxide, strontium peroxide, cadmium peroxide, titanium peroxide, or a combination thereof;
B) immersing the substrate in said anodic electrodepositable coating composition;
C) applying a voltage between a cathode and said substrate, which serves as a anode;
D) removing the substrate from the bath; and
E) heating the applied layer of electrodeposited coating composition.

### Claim at position 6

20-27. (canceled)

### Claim 28 (depends on 10)

The substrate of claim 10 wherein the copolymer is neutralized with a neutralizing agent selected from the group consisting of an inorganic base, an organic base and a combination thereof.

### Claim 29 (depends on 10)

The substrate of claim 10 wherein the neutralizing agent is N(R2)3, wherein each R2 is independently selected from the group consisting of H, CH3, CH2CH3, CH2CH2CH3, CH(CH3)2, CH2OH, CH2CH2OH, CH2CH2CH2OH, CH2CH(OH)CH3, CH(CH3)CH2OH and CH(OH)CH2CH3.

### Claim 30 (depends on 10)

The substrate of claim 10 wherein the curing agent is zinc peroxide.

### Claim 31 (depends on 10)

The substrate of claim 10 wherein (a) the unsaturated carboxylic acid monomer is incorporated into the copolymer such that from 5 to 25 percent of the copolymer, by weight, is derived from the weight unsaturated carboxylic acid monomer; and (b) the copolymer has a melt index of 10 to 1000 grams/10 minutes prior to being neutralized.

### Claim 32 (depends on 10)

The substrate of claim 10 wherein the neutralizing agent is present in an amount that is theoretically capable of neutralizing in the range of from 30 to 150 percent of the carboxylic acid groups of the copolymer comprising α-olefin and unsaturated carboxylic acid.

### Claim 33 (depends on 19)

The process of claim 19 wherein the copolymer is neutralized with a neutralizing agent selected from the group consisting of an inorganic base, an organic base and a combination thereof.

### Claim 34 (depends on 19)

The process of claim 19 wherein the neutralizing agent is N(R2)3, wherein each R2 is independently selected from the group consisting of H, CH3, CH2CH3, CH2CH2CH3, CH(CH3)2, CH2OH, CH2CH2OH, CH2CH2CH2OH, CH2CH(OH)CH3, CH(CH3)CH2OH and CH(OH)CH2CH3.

### Claim 35 (depends on 19)

The process of claim 19 wherein the curing agent is zinc peroxide.

### Claim 36 (depends on 19)

The process of claim 19 wherein (a) the unsaturated carboxylic acid monomer is incorporated into the copolymer such that from 5 to 25 percent of the copolymer, by weight, is derived from the weight unsaturated carboxylic acid monomer; and (b) the copolymer has a melt index of 10 to 1000 grams/10 minutes prior to being neutralized.

### Claim 37 (depends on 19)

The process of claim 19 wherein the neutralizing agent is present in an amount that is theoretically capable of neutralizing in the range of from 30 to 150 percent of the carboxylic acid groups of the copolymer comprising α-olefin and unsaturated carboxylic acid.

### Claim 38 (depends on 19)

The process of claim 19 wherein the copolymer is neutralized with a neutralizing agent selected from the group consisting of an inorganic base, an organic base and a combination thereof.
