# US 2014/0151084 A1 · Cover Assemblies and Methods for Covering Electrical Cables and Connections

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- Number: US 2014/0151084 A1
- Document ID: US20140151084A1
- Status: Published application
- Kind: A1
- Application number: 13/692,529
- Filed: 2012-12-03
- Published: 2014-06-05
- Earliest claimed: 2012-12-03
- Assignees: Tyco Electronics Corporation
- Applicants: Tyco Electronics Corporation
- Inventors: Matthew Spalding
- Web page: https://patentgrep.com/patent/US20140151084A1

## CPC

- H01B 3/30: plastics; resins; waxes
- H01B 19/00: Apparatus or processes specially adapted for manufacturing insulators or insulating bodies {(manufacture of porcelain for electric insulation C04B33/26)}
- H02G 15/003: {Filling materials, e.g. solid or fluid insulation}
- H02G 15/113: Boxes split longitudinally in main cable direction
- H02G 15/18: protected by sleeves, e.g. for communication cable (two-part covers H02G15/10 {; preforms having internal stresses B29C61/00})
- H02G 15/1833: {formed of helically wound strip with adjacent windings, which are removable by applying a pulling force to a strip end}
- H02G 15/184: with devices for relieving electrical stress
- H02G 15/196: having lapped insulation
- Y10T 29/49227: Insulator making
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})
- H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A cold-applied cover assembly for environmentally protecting an electrical substrate includes a cold-applied polymeric cover member configured to surround the electrical substrate, and a gas transmission barrier (GTB) layer. The GTB layer is configured to surround the electrical substrate to define a protected chamber containing the electrical substrate and to inhibit ingress of a gas through the cover assembly into the protected chamber.

## Claims

### Claim 1

A cold-applied cover assembly for environmentally protecting an electrical substrate, the cold-applied cover assembly comprising:
a cold-applied polymeric cover member configured to surround the electrical substrate; and
a gas transmission barrier (GTB) layer configured to surround the electrical substrate to define a protected chamber containing the electrical substrate and to inhibit ingress of a gas through the cover assembly into the protected chamber.

### Claim 2 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the GTB layer has a moisture vapor permeability of less than about 0.08 grams/m2/day.

### Claim 3 (depends on 2)

The cold-applied cover assembly of claim 2 wherein a thickness of the GTB layer is less than about 30 microns.

### Claim 4 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the GTB layer is interposed between the cold-applied polymeric cover member and the GTB layer.

### Claim 5 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the GTB layer is bonded to the cold-applied polymeric cover member.

### Claim 6 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the GTB layer is not bonded to the cold-applied polymeric cover member.

### Claim 7 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the GTB layer includes an adhesive to secure opposed edge portions of the GTB layer to one another.

### Claim 8 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the GTB layer includes a metal layer.

### Claim 9 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the GTB layer includes a ceramic layer.

### Claim 10 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the GTB layer includes a layer of polytetrafluoroethylene (PTFE).

### Claim 11 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the GTB layer includes a polymeric film.

### Claim 12 (depends on 11)

The cold-applied cover assembly of claim 11 wherein the polymeric film is a biaxially oriented polyethylene terephthalate (BoPET) film.

### Claim 13 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the GTB layer is a multilayer composite layer including a polymeric film substrate and a coating layer on the polymeric film substrate.

### Claim 14 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the cold-applied polymeric cover member is an elastomeric sleeve member defining a passage to receive the electrical substrate.

### Claim 15 (depends on 14)

The cold-applied cover assembly of claim 14 wherein the elastomeric sleeve member is formed of EPDM rubber.

### Claim 16 (depends on 14)

The cold-applied cover assembly of claim 14 wherein the GTB layer includes a helically wound strip.

### Claim 17 (depends on 14)

The cold-applied cover assembly of claim 14 including a holdout, wherein the elastomeric sleeve member is mounted in a radially pre-expanded condition and can be selectively released from the holdout to cold shrink to a radially retracted condition on the electrical substrate.

### Claim 18 (depends on 17)

The cold-applied cover assembly of claim 17 further including:
an elastomeric, electrically insulating inner sleeve member mounted on the holdout in a pre-expanded condition; and
an electrical shield sleeve mounted on and surrounding the inner sleeve member;
wherein the cold-applied polymeric cover member and the GTB layer are mounted on and surround the electrical shield sleeve.

### Claim 19 (depends on 1)

The cold-applied cover assembly of claim 1 wherein the cold-applied polymeric cover member is a wrap-around sleeve member.

### Claim 20 (depends on 19)

The cold-applied cover assembly of claim 19 wherein the wrap-around sleeve member is formed of a thermoplastic elastomer.

### Claim 21 (depends on 19)

The cold-applied cover assembly of claim 19 including a mass of gel sealant premounted on the wrap-around sleeve member, wherein the GTB layer is interposed between the mass of gel sealant and the wrap-around sleeve member.

### Claim 22

A method for environmentally protecting an electrical substrate, the method comprising:
providing a cold-applied cover assembly including a cold-applied polymeric cover member and a gas transmission barrier (GTB) layer; and
mounting the cold-applied cover assembly about the electrical substrate such that:
the cold-applied polymeric cover member surrounds the electrical substrate; and
the GTB layer surrounds the electrical substrate to define a protected chamber containing the electrical substrate and to inhibit ingress of a gas through the cover assembly into the protected chamber.

### Claim 23

A cold-applied cover assembly for environmentally protecting an electrical substrate, the cover assembly comprising:
a cover body;
a mass of gel sealant mounted on the cover body; and
a chemical transmission barrier (CTB) layer interposed between the cover body and the mass of gel sealant;
wherein the CTB layer serves as an anti-poisoning layer inhibiting the transmission of a chemical or chemicals from the cover body to the mass of gel sealant.

### Claim at position 24

24-28. (canceled)
