# US 2014/0150878 A1 · Process chamber gas flow apparatus, systems, and methods

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- Number: US 2014/0150878 A1
- Document ID: US20140150878A1
- Status: Published application
- Kind: A1
- Application number: 14/091,130
- Filed: 2013-11-26
- Published: 2014-06-05
- Earliest claimed: 2012-11-30
- Assignees: Applied Materials, Inc.
- Applicants: Applied Materials, Inc.
- Inventors: Nir Merry; Chandrakant M. Sapkale; Karuppasamy Muthukamtchi; Jeffrey C. Hudgens; Penchala N. Kankanala
- Web page: https://patentgrep.com/patent/US20140150878A1

## CPC

- F16K 51/00: Other details not peculiar to particular types of valves or cut-off apparatus
- C23C 16/4412: {Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps}
- F16K 1/24: with valve members that, on opening of the valve, are initially lifted from the seat and next are turned around an axis parallel to the seat
- F16K 31/00: {Actuating devices;} Operating means; Releasing devices {(regulating means G05D)}
- F16K 51/02: specially adapted for high-vacuum installations
- Y10T 137/0318: Processes
- Y10T 137/8593: Systems
- F16K: VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING {(devices for emptying and evacuating the excess liquid in valves or conduits F16L55/07)}
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

Process chamber gas flow control apparatus having a tiltable valve are disclosed. The gas flow apparatus includes a process chamber adapted to contain a substrate, an exit from the process chamber including a valve seat, and a tiltable valve configured and adapted to tilt relative to the valve seat to control flow non-uniformities within the process chamber. Systems and methods including the tiltable valve apparatus are disclosed, as are numerous other aspects.

## Claims

### Claim 1

A process chamber gas flow control apparatus, comprising:
a process chamber adapted to contain a substrate;
an exit from the process chamber including a valve seat; and
a tiltable valve configured and adapted to tilt relative to the valve seat to control a gas flow pattern within the process chamber.

### Claim 2 (depends on 1)

The process chamber gas flow control apparatus of claim 1, comprising a substrate support upon which a substrate is adapted to rest, and the valve seat and tiltable valve are located below the substrate support.

### Claim 3 (depends on 1)

The process chamber gas flow control apparatus of claim 1, comprising a plurality of actuators that are operable to tilt the tiltable valve relative to the valve seat.

### Claim 4 (depends on 1)

The process chamber gas flow control apparatus of claim 1, comprising a coupling adapted to accommodate foreshortening due to tilting of the tiltable valve.

### Claim 5 (depends on 4)

The process chamber gas flow control apparatus of claim 4, wherein the coupling comprises a spherical joint and a linear slide.

### Claim 6 (depends on 1)

The process chamber gas flow control apparatus of claim 1, comprising a flexure adapted to accommodate foreshortening due to tilting of the tiltable valve.

### Claim 7 (depends on 6)

The process chamber gas flow control apparatus of claim 6, wherein the flexure comprises double start machined spring member.

### Claim 8 (depends on 1)

The process chamber gas flow control apparatus of claim 1, comprising:
a tiltable valve assembly including:
the tiltable valve;
an actuator adapted to tilt the tiltable valve;
a support member coupled to the tiltable valve;
a flexure coupled to the support member; and
an actuator rod coupled to the actuator and the flexure.

### Claim 9 (depends on 8)

The process chamber gas flow control apparatus of claim 8, comprising:
a bellows that seals between the actuator rod and a housing including the process chamber.

### Claim 10 (depends on 1)

The process chamber gas flow control apparatus of claim 1, comprising a support member coupled to the tiltable valve.

### Claim 11 (depends on 1)

The process chamber gas flow control apparatus of claim 1, wherein the tiltable valve comprises a solid disc.

### Claim 12 (depends on 1)

The process chamber gas flow control apparatus of claim 1, comprising:
a plurality of support members coupled to the tiltable valve; and
an actuator coupled to each one of the plurality of support members.

### Claim 13 (depends on 1)

The process chamber gas flow control apparatus of claim 1, comprising:
a plurality of actuators operable to tilt the tiltable valve; and
a combination ball joint and linear slide coupled to the tiltable valve and adapted to accommodate angular misalignment and foreshortening displacement due to the tilt.

### Claim 14 (depends on 1)

The process chamber gas flow control apparatus claim 1, comprising:
one or more bellows that:
seal between a support member and the tiltable valve, or
seal between a bottom of a housing and the support member.

### Claim 15

An electronic device processing system, comprising:
a process chamber adapted to contain a substrate;
a process gas inlet to the process chamber; and
a process gas exit from the process chamber including a valve seat and a tiltable valve, the tiltable valve being configured and adapted to tilt relative to the valve seat to adjust a gas flow pattern within the process chamber.

### Claim 16

A method of controlling flow of a process gas within a process chamber, comprising:
providing a process chamber;
providing a process gas exit including a valve seat and a tiltable valve; and
adjusting a flow pattern in the process chamber by tilting the tiltable valve relative to the valve seat.

### Claim 17 (depends on 16)

A method of claim 16, wherein the tilting of the tiltable valve comprises actuating the tiltable valve with a plurality of actuators.

### Claim 18 (depends on 16)

A method of claim 16, comprising accommodating rotational misalignment due to the tilting of the tiltable valve.

### Claim 19 (depends on 16)

A method of claim 16, comprising accommodating foreshortening due to the tilting of the tiltable valve.

### Claim 20 (depends on 16)

A method of claim 16, comprising substantially minimizing a non-uniformity in the flow pattern in the process chamber by the tilting of the tiltable valve.
