# US 2014/0150758 A1 · Exhaust gas recirculation system with condensate removal

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- Number: US 2014/0150758 A1
- Document ID: US20140150758A1
- Status: Published application
- Kind: A1
- Application number: 13/693,558
- Filed: 2012-12-04
- Published: 2014-06-05
- Earliest claimed: 2012-12-04
- Assignees: General Electric Company
- Applicants: General Electric Company
- Inventors: James Richard Zurlo; Brian Murphy; Kevin Paul Konkle
- Web page: https://patentgrep.com/patent/US20140150758A1

## CPC

- F02M 26/24: with two or more coolers
- F02M 26/30: Connections of coolers to other devices, e.g. to valves, heaters, compressors or filters; Coolers characterised by their location on the engine
- F02M 26/35: with means for cleaning or treating the recirculated gases, e.g. catalysts, condensate traps, particle filters or heaters
- F02M 26/50: Arrangements or methods for preventing or reducing deposits, corrosion or wear caused by impurities (arrangement or layout of EGR passages with means for cleaning or treating the recirculated gases F02M26/35; protection of EGR valves from damage F02M26/74)
- F02M: SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF

## Abstract

A system for recirculating exhaust gas includes a cooling subsystem configured to cool the exhaust gas; a condensation removal subsystem; and a temperature adjustment subsystem. The cooling subsystem may include a first cooling component configured to cool the exhaust gas to a first intermediate temperature and a second cooling component configured to cool the exhaust gas to a temperature below the saturation temperature. The condensation removal subsystem may include a mist eliminator configured to remove condensate and particulate matter from the exhaust gas and a reheater where exhaust gas is reheated to above the saturation temperature.

## Claims

### Claim 1

A system for recirculating exhaust gas, comprising:
a cooling subsystem configured to cool the exhaust gas;
a condensation removal subsystem; and
a temperature adjustment subsystem.

### Claim 2 (depends on 1)

The system of claim 1, wherein the cooling subsystem is configured to cool the exhaust gas to below a saturation temperature.

### Claim 3 (depends on 1)

The system of claim 1, wherein the temperature adjustment subsystem is configured to increase the temperature of the exhaust gas to above the saturation temperature.

### Claim 4 (depends on 1)

The system of claim 1, wherein the cooling subsystem comprises a first cooling component configured to cool the exhaust gas to a first intermediate temperature and a second cooling component configured to cool the exhaust gas to a temperature below a saturation temperature.

### Claim 5 (depends on 1)

The system of claim 1, wherein the cooling subsystem comprises a heat exchanger.

### Claim 6 (depends on 5)

The system of claim 5, wherein the heat exchanger comprises a heat exchanger selected from among a group consisting of a shell and tube heat exchanger; a plate heat exchanger; a plate and shell heat exchanger; and a plate fin heat exchanger.

### Claim 7 (depends on 1)

The system of claim 1, wherein the condensation removal subsystem comprises a mist eliminator configured to remove condensate from the exhaust gas.

### Claim 8 (depends on 1)

The system of claim 1 wherein the condensation removal subsystem comprises a mist eliminator configured to function as an absorber.

### Claim 9 (depends on 1)

The system of claim 1 herein the condensation removal subsystem comprises a mist eliminator configured to function as a scrubber.

### Claim 10 (depends on 7)

The system of claim 7, wherein the condensation removal subsystem further comprises a conduit for removing the condensate from the mist eliminator.

### Claim 11 (depends on 10)

The system of claim 10 wherein the condensate comprises a mixture of water, dissolved organic compounds and solid particles.

### Claim 12 (depends on 7)

The system of claim 7, wherein the mist eliminator comprises a mist eliminator selected from among a group consisting of a mesh type, a vane type, a centrifugal type, a sonic type, an electromagnetic type, a baffle type, and an electrostatic type.

### Claim 13 (depends on 12)

The system of claim 12 further comprising a valve disposed on the conduit.

### Claim 14 (depends on 13)

The system of claim 13, further comprising a control subsystem for controlling the valve.

### Claim 15

An engine, comprising:
a combustion chamber wherein fuel is combusted producing an exhaust gas at a first temperature;
an exhaust system coupled with the combustion chamber that collects the exhaust gas;
an exhaust gas cooling system configured to reduce exhaust gas temperature to below a saturation temperature;
a condensate removal system coupled with the exhaust gas cooling system configured to precipitate a condensate from the exhaust gas; and
an intake system coupled with the condensate removal system and the combustion chamber.

### Claim 16 (depends on 15)

The engine of claim 15, wherein the exhaust gas cooling system comprises:
a first cooler configured to cool the exhaust gas to a first temperature; and
a second cooler configured to cool the exhaust gas to below the saturation temperature.

### Claim 17 (depends on 15)

The engine of claim 15, wherein the condensate removal system comprises a mist eliminator.

### Claim 18 (depends on 17)

The engine of claim 17, further comprising a conduit coupled with the mist eliminator configured to remove water and particulate matter.

### Claim 19 (depends on 15)

The engine of claim 15, further comprising an exhaust gas reheating system configured to reheat the exhaust gas to a temperature above the saturation temperature.

### Claim 20

A method of recirculating exhaust gas, comprising:
cooling the exhaust gas to a temperature below a saturation temperature;
removing condensate from the exhaust gas; and
heating the exhaust gas to a temperature above the saturation temperature.

### Claim 21 (depends on 20)

The method of claim 20, wherein cooling the exhaust gas to a temperature below a saturation temperature comprises:
cooling the exhaust gas to a first intermediate temperature; and
cooling the exhaust gas to a temperature below a steam saturation temperature.

### Claim 22 (depends on 20)

The method of claim 20, wherein removing condensate from the exhaust gas comprises passing the exhaust gas though a mist eliminator to remove condensate and particulates

### Claim 23 (depends on 20)

The method of claim 20, wherein heating the exhaust gas to a temperature above the saturation temperature comprises passing the exhaust gas through a heat exchanger configured to reheat the exhaust gas to above the steam saturation temperature.

### Claim 24 (depends on 20)

The method of claim 20, further comprising controlling a mass flow rate of the exhaust gas.

### Claim 25 (depends on 20)

The method of claim 20, wherein removing condensate from the exhaust comprises removing condensate droplets and solids attached to the condensate droplets.

### Claim 26 (depends on 20)

The method of claim 20, wherein removing condensate from the exhaust comprises removing condensate droplets and liquids attached to the condensate droplets.

### Claim 27 (depends on 20)

The method of claim 20, wherein removing condensate from the exhaust comprises removing condensate droplets and liquids dissolved in the condensate droplets.

### Claim 28 (depends on 20)

The method of claim 20, wherein removing condensate from the exhaust comprises removing condensate droplets and gaseous components absorbed into the droplets.
