# US 2014/0150691 A1 · Sulfite softwood based cellulose triacetate for lcd films

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- Number: US 2014/0150691 A1
- Document ID: US20140150691A1
- Status: Published application
- Kind: A1
- Application number: 14/182,606
- Filed: 2014-02-18
- Published: 2014-06-05
- Earliest claimed: 2010-02-12
- Assignees: Eastman Chemical Company
- Applicants: Eastman Chemical Company
- Inventors: Darryl Aubrey Godfrey; Laurel Leigh Reitfort
- Web page: https://patentgrep.com/patent/US20140150691A1

## CPC

- C08L 1/12: Cellulose acetate
- C08J 5/18: Manufacture of films or sheets
- C08J 2301/12: Cellulose acetate
- G02F 1/133528: {Polarisers}
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- C08J: WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H (working, e.g. shaping, of plastics B29)
- G02F: OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS

## Abstract

The invention provides a way of using cellulose triacetate (CTA) made from softwood pulp to make films suitable for use in liquid crystal displays (LCDs). It has been surprisingly found that a combination of certain additives in the film casting dope and of metal and sulfur content of the CTA allow a softwood CTA to exhibit peeling characteristics from the casting substrate that are similar to those of lint-based CTA of similar sulfur content. The additives include a combination of acid scavengers and chelating agents.

## Claims

### Claim 1

A dope for making a solvent-cast film comprising:
(a) cellulose triacetate made from sulfite-process softwood pulp and having less than 35 ppm of sulfur and less than 2 weight percent of xylose, both based on the weight of the cellulose triacetate, and a molar ratio of metals to sulfate of at least 3:1;
(b) an acid scavenger;
(c) a chelating agent; and
(d) a solvent.

### Claim 2 (depends on 1)

The dope according to claim 1, wherein the cellulose triacetate has 8 to 15 ppm of sulfur.

### Claim 3 (depends on 1)

The dope according to claim 1, wherein the cellulose triacetate has 0.5 to 0.6 weight percent of xylose.

### Claim 4 (depends on 1)

The dope according to claim 1, wherein the cellulose triacetate comprises at least 98 weight percent of a-cellulose.

### Claim 5 (depends on 1)

The dope according to claim 1, which comprises from 15 to 23 weight percent of the cellulose triacetate.

### Claim 6 (depends on 1)

The dope according to claim 1, which comprises from 0.1 to 1 weight percent of the acid scavenger.

### Claim 7 (depends on 1)

The dope according to claim 1, wherein the acid scavenger comprises epoxidized plant oil.

### Claim 8 (depends on 1)

The dope according to claim 1, which comprises 0.01 to 0.1 weight percent of the chelating agent.

### Claim 9 (depends on 1)

The dope according to claim 1, wherein the chelating agent comprises citric acid.

### Claim 10 (depends on 1)

The dope according to claim 1, wherein the solvent comprises methylene chloride and from 6 to 20 weight percent of at least one of methanol and ethanol, based on the weight of the solvent.

### Claim 11 (depends on 1)

The dope according to claim 1, for making a solvent-cast film comprising:
(a) having 8 to 15 ppm of sulfur, 0.8 weight percent or less of xylose, and at least 98 weight percent of a-cellulose, all based on the weight of the cellulose triacetate;
(b) the acid scavenger comprising epoxidized plant oil; and
(c) the chelating agent comprising citric acid.

### Claim 12

A film comprising:
(a) cellulose triacetate made from sulfite-process softwood pulp and having less than 35 ppm of sulfur and less than 2 weight percent of xylose, both based on the weight of the cellulose triacetate, and a molar ratio of metals to sulfate of at least 3:1;
(b) an acid scavenger; and
(c) a chelating agent.

### Claim 13 (depends on 12)

The film according to claim 12 comprising:
(a) 8 to 15 ppm of sulfur, 0.8 weight percent or less of xylose, and at least 98 weight percent of a-cellulose, all based on the weight of the cellulose triacetate;
(b) the acid scavenger comprising epoxidized plant oil; and
(c) the chelating agent comprising citric acid.

### Claim 14 (depends on 13)

The film according to claim 13, which has a thickness of 20 to 100 microns.

### Claim 15 (depends on 13)

The film according to claim 13, which comprises from 1 to 5 weight percent of the acid scavenger.

### Claim 16 (depends on 13)

The film according to claim 13, which comprises 0.1 to 0.5 weight percent of the chelating agent.

### Claim 17 (depends on 13)

The film according to claim 13, which comprises from 80 to 95 weight percent of the cellulose triacetate.

### Claim 18 (depends on 1)

A method of preparing the dope according to claim 1, which comprises:
(a) combining the cellulose triacetate, the acid scavenger, and the solvent together to form a solution; and
(b) adding the chelating agent to the solution from step (a) to form the dope.

### Claim 19 (depends on 11)

A method of preparing the dope according to claim 11, which comprises:
(a) combining the cellulose triacetate, the acid scavenger, and the solvent together to form a solution; and
(b) adding the chelating agent to the solution from step (a) to form the dope.

### Claim 20 (depends on 1)

A method of making a film comprising:
(a) casting the dope according to claim 1 onto a continuously moving support to form a cast film on the support;
(b) partially drying the cast film;
(c) separating the cast film from the support; and
(d) drying the separated film.

### Claim 21 (depends on 11)

A method of making a film comprising:
(a) casting the dope according to claim 11 onto a continuously moving support to form a cast film on the support;
(b) partially drying the cast film;
(c) separating the cast film from the support; and
(d) drying the separated film.

### Claim 22 (depends on 12)

A polarizer plate for a liquid crystal display comprising the film according to claim 12.

### Claim 23 (depends on 13)

A polarizer plate for a liquid crystal display comprising the film according to claim 13.

### Claim 24 (depends on 12)

An optical lens comprising the film according to claim 12.

### Claim 25 (depends on 13)

An optical lens comprising the film according to claim 13.

### Claim 26 (depends on 14)

The film according to claim according to claim 14, wherein the film has a planar retardation of about −5 nm to about 5 nm measured at 589 nm and normalized to a 60 micron film thickness.
