# US 2014/0150424 A1 · Turbocharger wastegate and method for operation of a turbocharger wastegate

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- Number: US 2014/0150424 A1
- Document ID: US20140150424A1
- Status: Published application
- Kind: A1
- Application number: 13/706,252
- Filed: 2012-12-05
- Published: 2014-06-05
- Earliest claimed: 2012-12-05
- Assignees: Ford Global Technologies, LLC
- Applicants: Ford Global Technologies, LLC
- Inventors: Alan Eden; Anthony Morelli
- Web page: https://patentgrep.com/patent/US20140150424A1

## CPC

- F02B 33/44: Passages conducting the charge from the pump to the engine inlet, e.g. reservoirs
- F02B 37/183: {Arrangements of bypass valves or actuators therefor}
- F02B 39/16: Other safety measures for, or other control of, pumps
- Y02T 10/12: Improving ICE efficiencies
- F02B: INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL (gas-turbine plants F02C; hot-gas or combustion-product positive-displacement engine plants F02G)
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A turbocharger wastegate is provided. The turbocharger wastegate comprises a cover plate actuatable in an open and closed position, the open position enabling exhaust gas flow through a turbine bypass conduit and the closed position inhibiting exhaust gas flow through the turbine bypass conduit and a vibration-dampening extension coupled to the cover plate radially extending beyond a radial periphery of the cover plate. Exhaust gas flow acting on the extension thus reduces vibration of the wastegate, thereby improving durability and reducing unwanted noise.

## Claims

### Claim 1

A turbocharger wastegate comprising:
a cover plate actuatable in open and closed positions, the open position enabling exhaust gas flow through a turbine bypass conduit and the closed position inhibiting exhaust gas flow through the turbine bypass conduit; and
a vibration-dampening extension coupled to the cover plate radially extending beyond a radial periphery of the cover plate.

### Claim 2 (depends on 1)

The turbocharger wastegate of claim 1, wherein in a closed position when the cover plate is seated and sealed on a turbine bypass conduit flange, the cover plate does not extend radially beyond a radial periphery of the flange and the vibration-dampening extension extends radially beyond the radial periphery.

### Claim 3 (depends on 1)

The turbocharger wastegate of claim 1, where a turbine outlet is offset from the cover plate in at least one of a radial and an axial direction.

### Claim 4 (depends on 1)

The turbocharger wastegate of claim 1, further comprising an actuation linkage coupled to the vibration-dampening extension.

### Claim 5 (depends on 4)

The turbocharger wastegate of claim 4, where the vibration-dampening extension is positioned between the cover plate and the actuation linkage.

### Claim 6 (depends on 4)

The turbocharger wastegate of claim 4, where the actuation linkage is coupled to a central portion of the cover plate.

### Claim 7 (depends on 1)

The turbocharger wastegate of claim 1, where the vibration-dampening extension extends into an exhaust gas flow from a turbine outlet when the cover plate is seated and sealed in the turbine bypass conduit and in a partially open configuration where the cover plate is spaced away from a turbine bypass conduit flange and impeding exhaust gas flow exiting the turbine bypass conduit.

### Claim 8

A turbocharger wastegate comprising:
an actuatable cover plate coupled to a turbine bypass conduit; and
a semi-annular vibration-dampening extension fixedly coupled to the cover plate asymmetrically extending radially beyond the cover plate and into an exhaust gas flow from a turbine outlet when the cover plate is in a closed position inhibiting gas flow through the turbine bypass conduit.

### Claim 9 (depends on 8)

The turbocharger wastegate of claim 8, where the semi-annular vibration-dampening extension extends only 180° or less around the cover plate.

### Claim 10 (depends on 8)

The turbocharger wastegate of claim 8, where the semi-annular vibration-dampening extension extends between 1° and 180° around the cover plate.

### Claim 11 (depends on 8)

The turbocharger wastegate of claim 8, where the cover plate is spring loaded via an actuation linkage coupled to the vibration-dampening extension.

### Claim 12 (depends on 11)

The turbocharger wastegate of claim 11, where the cover plate and the semi-annular vibration-dampening extension pivot about a rotational shaft included in the actuation linkage.

### Claim 13 (depends on 12)

The turbocharger wastegate of claim 12, where a central axis of an outlet of the turbine bypass conduit is not perpendicular to a leading side of the cover plate when the wastegate is in the closed position.

### Claim 14 (depends on 8)

The turbocharger wastegate of claim 8, where the semi-annular vibration-dampening extension has a curved radial edge.

### Claim 15 (depends on 8)

The turbocharger wastegate of claim 8, where the cover plate and the vibration-dampening extension form a single continuous piece of material.

### Claim 16

A method for operating a turbocharger wastegate in an engine comprising:
operating the turbocharger wastegate based on engine operation conditions; and
imparting a side-force on a portion of a cover plate in the wastegate via a vibration-dampening extension.

### Claim 17 (depends on 16)

The method of claim 16, where the side-force opposes a force imparted on the cover plate by an actuation linkage.

### Claim 18 (depends on 16)

The method of claim 16, where imparting the side-force occurs when the wastegate is in a closed position or an open position when the wastegate is obstructing a portion of an exhaust flow exiting a turbine bypass conduit.

### Claim 19 (depends on 16)

The method of claim 16, where operating the wastegate includes rotating the wastegate about a rotational shaft coupled to the cover plate.

### Claim 20 (depends on 16)

The method of claim 16, where operating the wastegate based on engine operation conditions includes adjusting the wastegate position based on engine load.
