Method of overlay prediction
AssigneeTaiwan Semeconductor Manufacturing Company, Ltd.
InventorsLi-Jui Chen, Fu-Jye Liang, Hung-Chang Hsieh
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Abstract
A method includes receiving a substrate having a material feature embedded in the substrate, wherein receiving the substrate includes receiving a first leveling data and a first overlay data generated when forming the material feature, deposing a resist film on the substrate, and exposing the resist film using a predicted overlay correction data to form a resist pattern overlying the material feature on the substrate, wherein using the predicted overlay correction data includes generating a second leveling data and calculating the predicted overlay correction data using the first leveling data, the first overlay data, and the second leveling data.
Claims20
A method of forming a resist pattern, the method comprising:
- receiving a substrate having a material feature embedded in the substrate, wherein receiving the substrate includes receiving a first leveling data and a first overlay data generated when forming the material feature;
- deposing a resist film on the substrate;
- and
- exposing the resist film using a predicted overlay correction data to form a resist pattern overlying the material feature on the substrate, wherein using the predicted overlay correction data includes generating a second leveling data and calculating the predicted overlay correction data using the first leveling data, the first overlay data, and the second leveling data.
A method of forming a resist pattern, the method comprising:
- receiving a substrate having a material feature embedded in the substrate, wherein receiving the substrate includes receiving a first leveling data and a first overlay data generated when forming a first resist pattern associated with the material feature on the substrate;
- deposing a resist film on the substrate;
- and
- exposing the resist film according to a pattern using a predicted overlay correction data to form a second resist pattern overlying the material feature on the substrate, wherein using the predicted overlay correction data includes generating a second leveling data and calculating the predicted overlay correction data using the first leveling data, the first overlay data, and the second leveling data.
A method for patterning a substrate, the method comprising:
- exposing a first pattern on the substrate and obtaining a first leveling data;
- determining a first overlay data;
- processing the substrate with the first pattern;
- aligning the processed substrate with a second pattern and obtaining a second leveling data;
- predicting a second overlay data from the second leveling data and the first overlay data;
- exposing the second pattern on the substrate, using the second overlay data.
Dependencies are inferred from the claim text.