Thermally stable diamond bonded materials and compacts
AssigneeSmith International, Inc.
InventorsGeorgiy Voronin, J. Daniel Belnap
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AssigneeSmith International, Inc.
InventorsGeorgiy Voronin, J. Daniel Belnap
Estimating the term…
Thermally stable diamond bonded construction comprise a diamond bonded body including a thermally stable region, comprising a plurality of diamond grains bonded together by a reaction product of the diamond grains with a reactant such as Si, and a polycrystalline diamond region, comprising intercrystalline bonded diamond and a catalyst material. The body further comprises a ceramic compound formed by reaction of an Nb, Zr, Ti, or Mo getter material with a gaseous element generated during HPHT sintering of the diamond bonded body. The diamond bonded body may comprise from 0.1 to 15 percent by weight of the ceramic compound. The diamond bonded body can be formed during a single HPHT process operated at different temperatures when the reactant has a melting temperature above the catalyst material. The construction may include a metallic substrate attached to the diamond bonded body to facilitate use as a wear or cutting element.
A method for forming a thermally stable diamond bonded construction comprising subjecting a volume of diamond grains to a high pressure-high temperature condition in the presence of a getter material and a reactant to form a sintered diamond bonded body having a thermally stable region, wherein the getter material reacts with gaseous elements formed during the high pressure-high temperature condition to form a ceramic compound disposed within the diamond bonded body, and wherein the reactant reacts with the diamond grains and forms bonds therebetween to form the thermally stable region.
A method for forming a thermally stable diamond constructions comprising:
A method for forming a cutting element comprising a thermally stable diamond bonded construction comprising:
Dependencies are inferred from the claim text.