Double-sided cutting inserts with anti-rotation features
AssigneeKennametal Inc.
InventorsX. Daniel Fang, Jean-Luc Dufour, David J. Wills
Life of this patent
Estimating the term…
Abstract
A double-sided cutting insert may generally comprise a top surface, a bottom surface, at least one side surface interconnecting the top surface and the bottom surface and forming at least one cutting edge, a through hole extending between the top surface and bottom surface, wherein each of the top surface and bottom surface comprise at least one anti-rotation element. The cutting insert may comprise a single anti-rotation element on the top surface and a single anti-rotation element on the bottom surface. The anti-rotation element may be proximate to the through hole. A cutting tool using the cutting inserts, as well as methods of making and using the same are also described.
Claims24
A double-sided cutting insert comprising:
- a top surface;
- a bottom surface;
- at least one side surface interconnecting the top surface and the bottom surface and defining at least one cutting edge;
- and
- a through hole extending between the top surface and bottom surface;
- wherein each of the top surface and bottom surface comprise a single anti-rotation element proximate to the through hole.
A cutting tool comprising:
- a tool holder including an insert receiving pocket comprising at least one recess comprising a sidewall and a support surface for engaging the cutting insert;
- and
- a double-sided cutting insert comprising
- a top surface comprising a single top anti-rotation element;
- a bottom surface comprising a single bottom anti-rotation element;
- at least one side surface interconnecting the top surface and the bottom surface and defining at least one cutting edge;
- and
- a through hole extending between the top surface and bottom surface;
- wherein the anti-rotation element is proximate to the through hole;
- and
- wherein one of the anti-rotation elements at least partially extends into the insert receiving pocket to prevent rotation of the cutting insert in the insert pocket.
An anti-rotation element arrangement between an insert receiving pocket comprising at least one recess in a tool holder and a double-sided cutting insert, and the cutting insert comprising a top surface, a bottom surface, at least one side surface interconnecting the top surface and the bottom surface and forming at least one cutting edge, a through hole extending between the top surface and bottom surface, wherein each of the top surface and bottom surface comprise at least one anti-rotation element proximate the through hole;
- and wherein the at least one recess cooperates with and receives the anti-rotation element to prevent rotation of the cutting insert in the insert receiving pocket.
A method of machining comprising:
- providing a cutting tool comprising
- a tool holder including an insert receiving pocket comprising at least one recess, and
- a double-sided cutting insert comprising
- a top surface,
- a bottom surface,
- at least one side surface interconnecting the top surface and the bottom surface and defining at least one cutting edge,
- at least one seat face,
- chip breaker geometry, and
- a through hole extending between the top surface and bottom surface, wherein each of the top surface and bottom surface comprise at least one anti-rotation element,
- wherein the anti-rotation element at least partially extends into the insert receiving pocket to prevent rotation of the cutting insert in the insert receiving pocket, and
- contacting a workpiece and the at least one cutting edge to generate a chip,
- wherein the chip contacts the at least one seat face, and wherein the chip does not contact the at least one anti-rotation element.
Dependencies are inferred from the claim text.