Enhanced methods of synthetic chemical and fuel production through integrated processing and emission recovery

A process of producing synthetic fuels and chemical products comprising:

• a. Integrating multiple processes including feedstock preparation, pyrolysis, distillation, and combustion;
• b. a raw feedstock is dried to yield dry feedstock which is input to pyrolysis process, the raw feedstock includes various carbonaceous materials such as biomass, solid municipal waste and coal;
• c. a set of by-products of pyrolysis includes organic compounds and char/coke, the organic compounds are input to distillation, the char/coke is used for terra preta;
• d. a set of by-products of distillation includes light gas, medium liquids, and heavy liquids, the light gas is input to combustion to generate heat, the medium liquids is used/stored as synthetic fuel, the heavy liquids is recycled as feedstock;
• e. integrating facilities that utilize said integrated processes to produce synthetic fuel and chemical products for additional product yield and to reduce waste and emissions;
• and
• f. operating said integrated processes to produce synthetic fuels and chemical products for additional product yield and to reduce waste and emissions.

A process of producing synthetic fuels and chemical products comprising:

• a. Integrating multiple processes including feedstock preparation, pyrolysis, distillation, combustion and gasification/gas separation, air separation, methanol synthesis, catalytic synthesis, hydrogreatment/hydrogenation;
• b. a raw feedstock is dried to yield dry feedstock which is input to pyrolysis process, the raw feedstock includes various carbonaceous materials such as biomass, solid municipal waste and coal;
• c. a set of by-products of pyrolysis includes LP light gas, organic compounds, and char/coke, the LP light gas is input to combustion, the organic compounds are input to distillation, the char/coke is input to gasification;
• d. a set of by-products of combustion includes off gas, steam, and heat, the offgas is input to air separation, the steam and heat is input to gasification;
• e. a set of by-products of distillation includes LP light gas, heavy liquids, and medium liquids, the LP light gas is input to combustion, the medium liquids is input to hydrotreatment/hydrogenation, the heavy liquids is input for various uses;
• f. a set of by-products of gasification/gas separation includes carbon dioxide, hydrogen, syngas, and heat/stream, the carbon dioxide and hydrogen are input to methanol synthesis, the syngas is input to catalytic synthesis, the heat and steam is input to catalytic synthesis and hydrotreatement/hydrogenation, the hydrogen is also input to hydrotreatment/hydrogenation;
• g. a set of by-products of air separation includes oxygen, carbon dioxide, and various gases, oxygen is input to gasification and combustion, carbon dioxide is input to methanol synthesis, the various gases is input for other processes or can be used/stored as synthetic fuel;
• h. a set of by-products of methanol synthesis includes light fuel and steam, the light fuel can be used/stored as synthetic fuel, the steam is input to gasification;
• i. a set of by-products of catalytic synthesis includes HP light gas, heavy liquids, and medium liquids, HP light gas is input to gas separation and can produce carbon dioxide, the heavy liquids are for various uses, the medium liquids is input to hydrotreatment/hydrogenation and can produce various fuels of different density;
• j. a set of by-products of hydrotreatment/hydrogenation includes light fuels, medium fuels, and heavy fuels, all these fuels can be used/stored as synthetic fuel;
• k. integrating facilities that utilize said integrated processes to produce synthetic fuel and chemical products for additional product yield and to reduce waste and emissions;
• and
• l. operating said integrated processes to produce synthetic fuels and chemical products for additional product yield and to reduce waste and emissions.

A process of producing synthetic fuels and chemical products comprising:

• a. Integrating multiple processes including feedstock preparation, water treatment, pyrolysis, combustion, gasification/gas separation, cavitation, air separation, and methanol synthesis;
• b. a waste water is treated by the water treatment process to yield a set of products which includes LP light gas, water, and solid material, LP light gas and water are input to combustion, solid material is further treated by the feedstock preparation so as to input to pyrolysis;
• c. a raw feedstock is dried to yield dry feedstock which is input to pyrolysis process, the raw feedstock includes various carbonaceous materials such as biomass, solid municipal waste and coal;
• d. a set of by-products of pyrolysis includes LP light gas, organic compounds, and char/coke, the LP light gas is input to combustion, the organic compounds are input to cavitation, the char/coke is input to gasification;
• e. a set of by-products of combustion includes off gas, steam, and heat, the offgas is input to the bio-reactor, the steam and heat is input to gasification;
• f. a set of by-products of gasification/gas separation includes carbon dioxide, hydrogen, syngas, and heat/stream, the carbon dioxide and hydrogen are input to methanol synthesis, the syngas is input to cavitation, the heat and steam is input to catalytic synthesis and hydrotreatement/hydrogenation, the hydrogen is also input to hydrotreatment/hydrogenation;
• g. a set of by-products of cavitation/distillation includes LP light gas, light fuels, medium fuels, and heavy fuels, the LP light gas is input to combustion, the light fuels, medium fuels, and heavy fuels are used/stored as synthetic fuels;
• h. a set of by-products of bio-reaction includes carbon dioxide and oxygen which are separated to oxygen and other gases by air separation, oxygen can be further used in gasification;
• i. a set of by-products of air separation includes oxygen, carbon dioxide, and various gases, oxygen is input to gasification and combustion, carbon dioxide is input to methanol synthesis, the various gases is input for other processes or can be used/stored as synthetic fuel;
• j. a set of by-products of methanol synthesis includes light fuel and steam, the light fuel can be used/stored as synthetic fuel, the steam is input to gasification;
• k. integrating facilities that utilize said integrated processes to produce synthetic fuel and chemical products for additional product yield and to reduce waste and emissions;
• and
• l. operating said integrated processes to produce synthetic fuels and chemical products for additional product yield and to reduce waste and emissions.