Electrical power connector fabrication method

An electrical power connector fabrication method, comprising the steps of:

• (a) employing a cold drawing technique to draw a metal round rod into a thin thickness conducting contact bar;
• (b) processing one end of said thin thickness conducting contact bar into a mating contact portion;
• (c) stamping a part of said thin thickness conducting contact to form a mounting portion;
• (d) attaching a part of said mounting portion of said thin thickness conducting contact to one of a plurality of locating notches of one contact material strip and then cutting off said thin thickness conducting contacts so that a finished metal contact formed of said mounting portion and said mating contact portion is provided;
• (e) attaching a plurality of metal contacts in respective locating notches of at least one said contact material strip;
• (f) inserting at least two mating contact portions of said metal contacts at at least one said contact material strip into at least one cavity of at least one molding mold, and then employing an injection-molding technique to mold an electrically insulative housing in each said cavity of each said molding mold on at least one said metal contact to form an electrical power connector in each said cavity of each said molding mold;
• and
• (g) removing the metal contacts and said electrically insulative housing of each said electrical power connector respectively from at least one said contact material strip and said molding mold.