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US 2013/0186222 A1Published application
Saw Gear Box
AssigneeMerit Engineering & Equipment Company
InventorsPablo Gomez, Juan Vielma, Greg Ferguson
Life of this patent
Estimating the term…
Abstract
A motor-driven cutting saw in which the motor has the capability of operating at two or more speeds and a multi-speed gear box that may additionally include a neutral setting that would allow the motor to disengage from the saw blade while running.
Claims16
A multi-speed transmission gear for a concrete cutting saw, comprising:
- a. an input shaft, comprising:
- i. a first elongated body having a first end, and a second end opposite the first end,
- ii. a first outer surface having a first splined portion extending from the first end of the first elongated body of the input shaft towards the second end of the first elongated body of the input shaft, and
- iii. a first slot at the second end of the first elongated body;
- b. a top slider gear operatively connectable to the input shaft, wherein the top slider gear is generally bolt shaped, the top slider gear comprising:
- i. top slider gear shaft defining a first longitudinal axis, the top slider gear shaft having a first end, and a second end opposite the first end, the first longitudinal axis running through the first and second ends of the top slider gear,
- ii. a first central channel defined by a first inner surface extending from the first end to the second end of the top slider gear shaft and concentric about the first longitudinal axis, wherein the first inner surface of the top slider gear shaft comprises a first splined surface configured to mate with the first splined portion of the input shaft,
- iii. a first toothed disk at the first end of the top slider gear shaft, the first toothed disk having a first size,
- iv. a second toothed disk at the second end of the top slider gear shaft, the second toothed disk having a second size, wherein the second size is larger than the first size,
- v. a body portion defined by a smooth outer surface, the body portion in between and separating the first toothed disk and the second toothed disk, and
- vi. a first circumferential groove along the smooth outer surface of the body portion adjacent to the first toothed disk portion;
- c. a top shifter fork operatively connected to the top slider gear at the first circumferential groove, the top shifter fork comprising:
- i. a first rod having a first end and a second end, and
- ii. a first forked head, the first forked head defined by two arms converging at an elbow at approximately right angles, wherein the elbow is attached to the second end of the first rod, and wherein the first forked head is configured to fit within the first circumferential groove;
- d. an idler gear, comprising:
- i. an idler gear shaft defining a second longitudinal axis, the idler gear shaft having a first end and a second end opposite the first end, the second longitudinal axis running through the first and second ends of the idler gear shaft,
- ii. a third toothed disk at the first end of the idler gear shaft, the third toothed disk having a third size,
- iii. a fourth toothed disk on the idler gear shaft adjacent to the third toothed disk, the fourth toothed disk having a fourth size,
- iv. a fifth toothed disk at the second end of the idler gear shaft, the fifth toothed disk having a fifth size, wherein the third size is greater than the fourth size, and the fourth size is greater than the fifth size, and
- v. a main gap defined in between the fourth toothed disk and the fifth toothed disk;
- e. a bottom slider gear adjacent to the idler gear, the bottom slider gear comprising:
- i. a bottom slider gear shaft defining a third longitudinal axis, the bottom slider gear shalt having a first end and a second end opposite the first end, the third longitudinal axis running through the first and second ends of the bottom slider gear shaft,
- ii. a second central channel defined by a second inner surface extending from the first end to the second end of the bottom slider gear shaft, and concentric about the third longitudinal axis, wherein the second inner surface comprises a second splined surface,
- iii. a sixth toothed disk at the first end of the bottom slider gear shaft, the sixth toothed disk having a sixth size,
- iv. a seventh toothed disk at the second end of the bottom slider gear shaft, the seventh toothed disk having a seventh size, wherein the sixth size is smaller than the seventh size, and
- v. a second circumferential groove between the first end of the bottom slider gear shaft and the sixth toothed disk;
- f. an output shaft, comprising:
- i. a second elongated body having a first end, and a second end opposite the first end,
- ii. a second outer surface having a second splined portion in between the first end of the second elongated body and the second end of the second elongated body of the output shaft, wherein the second splined portion of the output shaft is configured to mate with the second splined surface of the bottom slider gear,
- iii. a second slot at the first end of the second elongated body, and
- iv. a third slot at the second end of the second elongated body;
- and
- g. a bottom shifter fork operatively connected to the bottom slider gear at the second circumferential groove, the bottom shifter fork comprising:
- i. a second rod having a first end and a second end;
- and
- ii. a second forked head, comprising a plate attached to an arcuate arm, the plate attached to the second end of the second rod, and the arcuate arm configured to fit with the second circumferential groove.
33 more elements
A multi-speed transmission gear for a concrete cutting saw, comprising:
- a. an input shaft comprising a first outer surface, the input shaft defining a first shaft axis;
- b. a top slider gear comprising a first central channel defined by a first inner surface, the first central channel defining a first longitudinal axis, wherein the first inner surface and the first outer surface are configured to permit the top slider gear to slide along the input shaft along the first shaft axis into multiple top slider gear positions and cause the top slider gear to rotate about the first longitudinal axis when the input shaft rotates about the first shalt axis;
- c. an idler gear defining a second longitudinal axis;
- d. an output shaft comprising a second outer surface, the output shaft defining a second shaft axis;
- e. a bottom slider gear comprising a second central channel defined by a second inner surface, the second central channel defining a third longitudinal axis, wherein the second inner surface and the second outer surface are configured to permit the bottom slider gear to slide along the output shaft along the second shaft axis into multiple bottom slider gear positions and cause the bottom slider gear to rotate about the third longitudinal axis when the output shaft rotates about the second shaft axis;
- and
- f. wherein the idler gear operatively connects the top slider gear with the bottom slider gear based on the multiple top gear positions and the multiple bottom gear positions.
4 more elements
A method of generating multiple speeds on a concrete cutting saw, comprising the steps of:
- a. providing an idler gear;
- b. providing a top slider gear slidably engageable and disengageable with the idler gear;
- and
- c. providing a bottom slider gear slidably engageable and disengageable with the idler gear;
- d. sliding the top slider gear into one of a multiple top slider gear positions relative to the idler gear in combination with sliding the bottom slider gear into one of a multiple bottom slider gear positions relative to the idler gear to generate multiple transmission speeds.
2 more elements
Dependencies are inferred from the claim text.