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US 2013/0172626 A1Published application
Catalyst and process to produce branched unsaturated aldehydes
AssigneesDow Global Technologies LLC, Rohm and Haas Company
InventorsMichael M.C. Becker, Robert J. Olsen, James F. Tate, Jose Antonio Trejo-O'Reilly
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Abstract
A continuous process and system for preparing branched aldehydes by reacting aldehyde with an acid polymeric catalyst absent any metal from Group VIII to produce a product having about 10 to 99.99% by weight branched unsaturated aldehyde and at least 92% selectivity of reaction to the branched aldehyde and recycling a portion of the product.
Claims10
A continuous process for preparing branched unsaturated aldehydes comprising:
- providing a feedstock with 5 to 99.9% by weight of a Cn aldehyde, wherein n is 3 to 8;
- contacting the feedstock with a resin, the resin having acid functional groups and absent any metal from Group VIII;
- reacting the mixture with the resin to produce an exit stream having 5 to 99.99% by weight branched unsaturated C2n aldehyde and at least 92% selectivity of reaction to the branched unsaturated C2n aldehyde;
- removing at least a portion of the branched unsaturated C2n aldehyde from the exit stream;
- and
- optionally recycling a portion of the exit stream to be reused in the feedstock.
3 more elements
A system for preparing branched unsaturated aldehydes comprising:
- a reactor that receives a feedstock with 5 to 99.9% by weight Cn aldehyde, wherein n is 3 to 8, at an inlet, the reactor having resin with acid functional groups absent any metal from Group VIII;
- an exit stream that leaves the reactor, the exit stream having 10 to 99.99% by weight branched unsaturated C2n aldehyde and at least 92% selectivity of reaction to the branched unsaturated C2n aldehyde;
- a separation zone that receives the reactor exit stream and separates at least a portion of the branched unsaturated C2n aldehyde from the reactor exit stream as a crude product;
- and
- optionally a return line that recycles at least a portion of at least one of the remaining separation step exit streams to the reactor to be reprocessed in the reactor.
2 more elements
Dependencies are inferred from the claim text.