Flexible custom floor mats

Abstract

An apparatus includes a bottom major surface configured to lie over and conform to contours of a vehicle floor surface; a top major surface opposite the bottom major surface having a base; an upwardly sloping wall portion extending from the base, the upwardly sloping wall portion configured to lie over and conform to contours of a vehicle surface; and a double wall disposed on the base at a location that is not on a perimeter of the apparatus, wherein the double wall comprises a plurality of ribs on the bottom major surface. The disclosure also describes a method including molding a label; inserting the molded label into a cavity of a mold; injecting a thermoplastic elastomer into the cavity to overmold the thermoplastic elastomer over at least portions of the label; curing the thermoplastic elastomer to form a mat; and removing the mat from the mold.

Dependencies are inferred from the claim text.