Reacting cyclopentadiene and maleic anhydride for the production of plasticizers
AssigneeExxonMobil Research and Engineering Company
InventorsJihad Mohammed Dakka, Stephen Zushma, Edmund John Mozeleski, Diana S. Smirnova, Lisa Saunders Baugh, Allen David Godwin
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Abstract
Multi-esters of the formula: wherein each R1 is the hydrocarbon residue of a C4 to C13 OXO-alcohol averaging from 0.2 to 5.0 branches per residue, and R2 is hydrogen or an ester group, processes of making the multi-esters, use of the multi-esters as plasticizers, polymer compositions containing such plasticizers, and articles containing such plasticizers.
Claims42
Multi-esters of the formula:
- wherein each R1 is the hydrocarbon residue of a C4 to C13 OXO-alcohol averaging from 0.2 to 5.0 branches per residue, and R2 is hydrogen or an ester group.
A process for making multi-esters comprising:
- reacting cyclopentadiene with maleic anhydride to form compounds of the following formula (I):
- optionally conducting a first esterification step by contacting said compounds of formula (I) with at least one C4 to C13 OXO-alcohol of the formula R1OH under esterification conditions to form compounds of the following formula (II):
- wherein R1 is a hydrocarbon residue of the OXO-alcohol R1OH;
- hydroformylating said compounds of formulae (I) or (II), and oxidizing said hydroformylated compounds to form multi-functional compounds of the following formula (IIa):
- wherein R′ can be H or R1;
- and
- reacting said multi-functional compounds of formula (IIa) with OXO-alcohols of the formula R1OH if R′ is H, or if R′ is R1 with an OXO-alcohol of the formula R3OH, under esterification conditions to form tri-esters of the following formula:
- wherein each R1 and R3 are the same or different hydrocarbon residues of said C4 to C13 OXO-alcohols averaging from 0.2 to 5.0 branches per residue.
A process for making multi-esters comprising:
- contacting maleic anhydride with at least one C4 to C13 OXO-alcohol of the formula R1OH under esterification conditions to form compounds of the following formula (III):
- reacting the compounds of formula (III) with cyclopentadiene to form compounds of the following formula (II):
- hydroformylating said compounds of formula (II), and oxidizing said hydroformylated compounds to form multi-functional compounds of the following formula (IIb):
- and
- reacting said multi-functional compounds of formula (IIb) with an OXO-alcohol of the formula R3OH, under esterification conditions to form tri-esters of the following formula:
- wherein each R1 and R3 are the same or different hydrocarbon residues of said C4 to C13 OXO-alcohols averaging from 0.2 to 5.0 branches per residue.
A process for making multi-esters comprising:
- reacting cyclopentadiene with maleic anhydride to form compounds of the following formula (I):
- reacting the compounds of formula (I) with CO and OXO-alcohols of the formula R1OH if R′ is H, or if R′ is R with an OXO-alcohol of the formula R3OH, in the presence of a metal catalyst to form compounds of the following formula (IV):
- reacting the compounds of formula (IV) with OXO-alcohols of the formula R1OH if R′ is H, or if R′ is R1 with an OXO-alcohol of the formula R3OH, under esterification conditions to form tri-esters of the following formula:
- wherein each R1 and R3 are the same or different hydrocarbon residues of said C4 to C13 OXO-alcohols averaging from 0.2 to 5.0 branches per residue.
A process for making multi-esters comprising:
- reacting cyclopentadiene with maleic anhydride to form compounds of the following formula (I):
- conducting a first esterification step by contacting said compounds of formula (I) with at least one C4 to C13 OXO-alcohol of the formula R1OH under esterification conditions to form compounds of the following formula (II):
- wherein R1 is a hydrocarbon residue of the OXO-alcohol R1OH;
- reacting the compounds of formula (II) with CO and OXO-alcohols of the formula R1OH if R′ is H, or if R′ is R1 with an OXO-alcohol of the formula R3OH, in the presence of a metal catalyst to form tri-esters of the following formula:
- wherein each R1 and R3 are the same or different hydrocarbon residues of said C4 to C13 OXO-alcohols averaging from 0.2 to 5.0 branches per residue.
A process for making multi-esters comprising:
- contacting maleic anhydride with at least one C4 to C13 OXO-alcohol of the formula R1OH under esterification conditions to form compounds of the following formula (III):
- reacting the compounds of formula (III) with cyclopentadiene to form compounds of the following formula (II):
- reacting the compounds of formula (II) with CO and OXO-alcohols of the formula R1OH if R′ is H, or if R′ is R1 with an OXO-alcohol of the formula R3OH, in the presence of a metal catalyst to form tri-esters of the following formula:
- wherein each R1 and R3 are the same or different hydrocarbon residues of said C4 to C13 OXO-alcohols averaging from 0.2 to 5.0 branches per residue.
A plasticizer comprising the multi-esters of the formula:
- wherein each R1 is the hydrocarbon residue of a C4 to C13 OXO-alcohol averaging from 0.2 to 5.0 branches per residue, and R2 is hydrogen or an ester group.
A polymer composition comprising a polymer and at least one plasticizer comprising multi-esters of the formula:
- wherein each R is the hydrocarbon residue of a C4 to C13 OXO-alcohol averaging from 0.2 to 5.0 branches per residue.
Dependencies are inferred from the claim text.