# US 2013/0157360 A1 · Biomimetic tissue scaffold and methods of making and using same

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- Number: US 2013/0157360 A1
- Document ID: US20130157360A1
- Status: Published application
- Kind: A1
- Application number: 13/806,225
- Filed: 2011-06-24
- Published: 2013-06-20
- Earliest claimed: 2010-06-25
- Assignees: Cornell University
- Inventors: John C. March; Jiajie Yu; Jong Hwan Sung
- Web page: https://patentgrep.com/patent/US20130157360A1

## CPC

- A61L 27/14: Macromolecular materials
- B29C 33/3857: {by making impressions of one or more parts of models, e.g. shaped articles and including possible subsequent assembly of the parts}
- B29C 33/424: {Moulding surfaces provided with means for marking or patterning (for injection moulding B29C45/372)}
- B29K 2083/00: Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
- A61L: METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES (preservation of bodies or disinfecting characterised by the agents employed A01N; preserving, e.g. sterilising, food or foodstuffs A23; preparations for medical, dental or toiletry purposes A61K)
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B29K: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR {MOULDS, } REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS

## Abstract

Three-dimensional biomimetic tissue scaffolds, as well as methods of manufacture of these scaffolds. The method is fully customizable to create a biomimetic tissue scaffold with shapes, densities, and geometries similar or identical to the tissue it imitates. For example, physiologically realistic collagen/PEG villi created using the method are designed to have a high-aspect ratio and curvature similar to villi found in the human small intestine. Accordingly, the biomimetic tissue scaffolds serve as an improved in vitro model for a wide variety of physiological research, as well as pharmacological testing and drug, compound, and/or metabolite uptake by cells growing on the scaffold, among many other uses.

## Claims

### Claim 1

A method for making a three-dimensional biomimetic scaffold capable of supporting growth of a cell, the method comprising the steps of:
forming a first three-dimensional shape in a first mold;
filling at least a portion of the three-dimensional shape in the first mold with a first polymerizable compound;
causing said first polymerizable compound to polymerize to form a three-dimensional scaffold, wherein said three-dimensional scaffold is complementary to said three-dimensional shape; and
removing said three-dimensional scaffold from said first mold.

### Claim 2 (depends on 1)

The method of claim 1, wherein said first mold comprises a plastic.

### Claim 3 (depends on 1)

The method of claim 1, wherein said three-dimensional shape is formed using laser ablation.

### Claim 4 (depends on 1)

The method of claim 1, wherein said first mold comprises a plurality of three-dimensional indentations.

### Claim 5 (depends on 4)

The method of claim 4, wherein each of said plurality of indentations has a maximum height and a maximum width, and further wherein for a majority of said plurality of indentations the maximum height of said indentation is greater than the maximum width of said indentation.

### Claim 6 (depends on 5)

The method of claim 5, wherein a majority of said plurality of indentations have a conical shape.

### Claim 7 (depends on 1)

The method of claim 1, wherein said first polymerizable compound comprises a silicone.

### Claim 8 (depends on 7)

The method of claim 7, wherein said first polymerizable compound comprises polydimethylsiloxane.

### Claim 9 (depends on 1)

The method of claim 1, further comprising the step of seeding said first polymerizable compound with a cell at some point prior to the step of causing said first polymerizable compound to polymerize to form a three-dimensional scaffold.

### Claim 11

A method for making a three-dimensional biomimetic scaffold capable of supporting growth of a cell, the method comprising the steps of:
filling at least a portion of a three-dimensional shape formed in a first mold with a first polymerizable compound;
causing said first polymerizable compound to polymerize to form a second mold, wherein at least a portion of said second mold comprises a first structure, said first structure being complementary to said three-dimensional shape;
removing said second mold from said first mold;
using said second mold to form a third mold from a second polymerizable compound;
removing said third mold from said second mold; and
using said third mold to form a three-dimensional scaffold from a third polymerizable compound, wherein said three-dimensional scaffold is complementary to said three-dimensional shape.

### Claim 12 (depends on 11)

The method of claim 11, further comprising the step of:
removing the third mold away from the three-dimensional scaffold.

### Claim 13 (depends on 11)

The method of claim 11, wherein said first mold comprises a plastic.

### Claim 14 (depends on 11)

The method of claim 11, wherein said first mold comprises poly (methyl methacrylate).

### Claim 15 (depends on 11)

The method of claim 11, further comprising the step of:
forming the first three-dimensional shape in the first mold.

### Claim 16 (depends on 15)

The method of claim 15, wherein said three-dimensional shape is formed using laser ablation.

### Claim 17 (depends on 11)

The method of claim 11, wherein said first mold comprises a plurality of three-dimensional indentations.

### Claim 18 (depends on 17)

The method of claim 17, wherein each of said plurality of indentations has a maximum height and a maximum width, and further wherein for a majority of said plurality of indentations the maximum height of said indentation is greater than the maximum width of said indentation.

### Claim 19 (depends on 18)

The method of claim 18, wherein a majority of said plurality of indentations have a conical shape.

### Claim 20 (depends on 11)

The method of claim 11, wherein said first polymerizable compound comprises a silicone.

### Claim 21 (depends on 20)

The method of claim 20, wherein said first polymerizable compound comprises polydimethylsiloxane.

### Claim 22 (depends on 11)

The method of claim 11, wherein said second polymerizable compound comprises alginate.

### Claim 23 (depends on 11)

The method of claim 11, wherein the step of removing the third mold away from the three-dimensional scaffold comprises addition of a chelator.

### Claim 24 (depends on 23)

The method of claim 23, wherein said chelator is ethylenediaminetetraacetic acid.

### Claim 25 (depends on 11)

The method of claim 11, wherein said second polymerizable compound is selected from the group consisting of a hydrogel, alginate, gelatin, chitosan, collagen, poly-N-isopropylacrylamide, a polysaccharide-based polymer, poly(ethylene glycol), poly(ethylene glycol)diacrylate, and combinations thereof.

### Claim 26 (depends on 11)

The method of claim 11, wherein said third polymerizable compound comprises a hydrogel.

### Claim 27 (depends on 26)

The method of claim 26, wherein said hydrogel is selected from the group consisting of gelatin, chitosan, collagen, poly-N-isopropylacrylamide, a polysaccharide-based polymer, poly(ethylene glycol), poly(ethylene glycol)diacrylate, laminin, fibronectin, entactin, and combinations thereof.

### Claim 28 (depends on 11)

The method of claim 11, wherein said third polymerizable compound further comprises a basement membrane protein.

### Claim 29 (depends on 11)

The method of claim 11, further comprising the step of seeding said third polymerizable compound with a cell at some point prior to the step of using said third mold to form said three-dimensional hydrogel scaffold.

### Claim 30 (depends on 11)

The method of claim 11, further comprising the steps of seeding the three-dimensional scaffold with a cell; and
incubating the cell.

### Claim 31 (depends on 11)

The method of claim 11, further comprising the step of:
using said three-dimensional scaffold for pharmacological testing.

### Claim 32 (depends on 11)

The method of claim 11, further comprising the step of:
using said three-dimensional scaffold to examine a biological process.

### Claim 33 (depends on 11)

The method of claim 11, further comprising the step of:
using said three-dimensional scaffold for toxicological testing.

### Claim 34

A system for making a three-dimensional biomimetic scaffold capable of supporting growth of a cell, the system comprising:
a first mold comprising a three-dimensional shape;
a second mold formed from said first mold using a first polymerizable compound; and
a third mold formed from said second mold using a second polymerizable compound, wherein said third mold is configured to form a three-dimensional scaffold complementary to said three-dimensional shape.

### Claim 35 (depends on 34)

The system of claim 34, wherein the polymerization of said second polymerizable compound is reversible.

### Claim 36 (depends on 34)

The system of claim 34, wherein said first mold comprises a plurality of three-dimensional indentations.

### Claim 37 (depends on 36)

The system of claim 36, wherein each of said plurality of indentations has a maximum height and a maximum width, and further wherein for a majority of said plurality of indentations the maximum height of said indentation is greater than the maximum width of said indentation.

### Claim 38 (depends on 34)

The system of claim 34, wherein said second polymerizable compound is selected from the group consisting of a hydrogel, alginate, gelatin, chitosan, collagen, poly-N-isopropylacrylamide, a polysaccharide-based polymer, poly(ethylene glycol), poly(ethylene glycol)diacrylate, and combinations thereof.

### Claim 39 (depends on 34)

The system of claim 34, wherein said third polymerizable compound comprises a hydrogel.

### Claim 40 (depends on 39)

The system of claim 39, wherein said hydrogel is selected from the group consisting of gelatin, chitosan, collagen, poly-N-isopropylacrylamide, a polysaccharide-based polymer, poly(ethylene glycol), poly(ethylene glycol)diacrylate, laminin, fibronectin, entactin, and combinations thereof.

### Claim 41 (depends on 34)

The system of claim 34, wherein said third polymerizable compound further comprises a basement membrane protein.

### Claim 42 (depends on 34)

The system of claim 34, further comprising:
a cell seeded on or in said three-dimensional scaffold.

### Claim 43 (depends on 1)

A three-dimensional scaffold formed by the method of claim 1.

### Claim 44 (depends on 43)

The three-dimensional scaffold of claim 43, wherein said scaffold comprises a polymerized hydrogel.

### Claim 45 (depends on 43)

The three-dimensional scaffold of claim 43, further comprising:
a cell seeded on or in said scaffold.

### Claim 46 (depends on 43)

The three-dimensional scaffold of claim 43, wherein said scaffold comprises a plurality of three-dimensional shapes.

### Claim 47 (depends on 46)

The three-dimensional scaffold of claim 46, wherein each of said plurality of three-dimensional shapes comprises a high-aspect ratio of height to width.

### Claim 48

A method for making an intestinal reactor, the method comprising the steps of:
forming a biomimetic scaffold comprising a plurality of villi;
seeding at least one of said villi with a cell; and
forming a hollow tube from said seeded biomimetic scaffold, said hollow tube having an interior surface and an exterior surface.

### Claim 49 (depends on 48)

The method of claim 48, wherein said villi are located on the interior surface of said hollow tube.

### Claim 50 (depends on 48)

The method of claim 48, wherein said villi are located on the exterior surface of said hollow tube.

### Claim 51 (depends on 48)

The method of claim 48, further comprising the step of:
adding a microorganism to said intestinal reactor.

### Claim 52 (depends on 48)

The method of claim 48, further comprising the step of:
adding nutrients to said intestinal reactor.

### Claim 53 (depends on 48)

The method of claim 48, further comprising the step of:
using said intestinal reactor for pharmacological testing.

### Claim 54 (depends on 48)

The method of claim 48, further comprising the step of:
using said intestinal reactor to examine an intestinal process.

### Claim 55 (depends on 48)

An intestinal reactor formed by the method of claim 48.
