# US 2013/0154781 A1 · Windings and Formation Methods for Transformers

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- Number: US 2013/0154781 A1
- Document ID: US20130154781A1
- Status: Published application
- Kind: A1
- Application number: 13/633,303
- Filed: 2012-10-02
- Published: 2013-06-20
- Earliest claimed: 2011-12-14
- Assignees: Shamrock Micro Devices Corp.
- Inventors: Chien-Chen Cho
- Web page: https://patentgrep.com/patent/US20130154781A1

## CPC

- H01F 5/04: Arrangements of electric connections to coils, e.g. leads
- H01F 41/064: Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F: MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES

## Abstract

Embodiments of the present invention pertain to windings and methods thereof. A disclosed winding is for an inductive device, having a winding core and a winding portion. The winding portion has a first winding layer, a connection section, and a second winding layer. The first winding layer comprises a first solenoid wound around the winding core along a step direction. The connection section is on the first winding layer, substantially in parallel to the step direction. The second winding layer comprises a second solenoid wound around the first winding layer along the step direction. The connection section electrically connects the first and second winding layers.

## Claims

### Claim 1

A winding for an inductive device, comprising:
a winding core; and
a winding portion, comprising:
a first winding layer comprising a first solenoid wound around the winding core along a step direction;
a connection section on the first winding layer, substantially parallel to the step direction; and
a second winding layer comprising a second solenoid wound around the first winding layer along the step direction;
wherein the connection section electrically connects the first and second winding layers.

### Claim 2 (depends on 1)

The winding as claimed in claim 1, wherein the connection section is sandwiched by the first and second winding layers.

### Claim 3 (depends on 1)

The winding as claimed in claim 1, wherein the first solenoid has an ending terminal and the second solenoid has a starting terminal, the connection section connects the ending terminal to the starting terminal, and the winding further comprises two fastening objects for fastening the starting and ending terminals.

### Claim 4 (depends on 3)

The winding as claimed in claim 3, wherein the fastening objects are pieces of Mylar tape.

### Claim 5 (depends on 1)

The winding as claimed in claim 1, wherein the connection section is a first connection section, and the winding portion further comprises:
a second connection section on the second winding layer, substantially parallel to the step direction; and
a third winding layer comprising a third solenoid wound around the second winding layer along the step direction;
wherein the second connection section electrically connects the second and third winding layers.

### Claim 6 (depends on 5)

The winding as claimed in claim 5, wherein the first and second connection sections are on substantially the same location at a circumference of the winding core.

### Claim 7 (depends on 5)

The winding as claimed in claim 5, wherein the winding core is between the first and second connection sections.

### Claim 8

A method for forming a winding, comprising:
providing a conductive wire;
winding, along a step direction, the conductive wire around a winding core to form a first solenoid;
extending the conductive wire along a direction parallel to the step direction to form a connection section on the first solenoid; and
winding, along the step direction, the conductive wire around the first solenoid and the connection section to form a second solenoid.

### Claim 9 (depends on 8)

The method as claimed in claim 8, further comprising:
substantially fastening an ending terminal of the first solenoid; and
forming the connection section starting from the ending terminal.

### Claim 10 (depends on 8)

The method as claimed in claim 8, further comprising:
fastening the conductive wire to form a starting terminal of the second solenoid; and
winding the conductive wire around the first solenoid and the connection section to form the second solenoid.

### Claim 11 (depends on 8)

The method as claimed in claim 8, wherein the connection section is a first connection section, the method comprising:
extending the conductive wire along a direction parallel to the step direction to form a second connection section on the second solenoid; and
winding, along the step direction, the conductive wire around the second solenoid and the second connection section to form a third solenoid.

### Claim 12 (depends on 11)

The method as claimed in claim 11, wherein the first and second connection sections are on substantially the same location at a circumference of the winding core.

### Claim 13 (depends on 11)

The method as claimed in claim 11, wherein the winding core is between the first and second connection sections.

### Claim 14

A transformer, comprising:
a winding core;
a primary winding, comprising:
a first winding layer comprising a first solenoid wound around the winding core along a step direction;
a connection section on the first winding layer, substantially parallel to the step direction; and
a second winding layer comprising a second solenoid wound around the first winding layer and the connection section along the step direction; and
a secondary winding, comprising a secondary solenoid wound around the second solenoid.

### Claim 15 (depends on 15)

The transformer as claimed in claim 15, wherein primary winding further has a third solenoid wound around the secondary solenoid along the step direction.
